Suitable For Fragile Items Narrow Belt Sorter Customized Solutions
The Narrow Belt Sorter is an effective and dependable system for sorting a wide range of
items, including parcels and cartons, particularly suitable for
packages that require gentle handling. This sorter provides
distinct advantages that enhance its operational efficiency.
The narrow belt sorter is primarily composed of narrow belt carts,
drive mechanisms, structural frames, detection systems, and
communication interfaces. By connecting multiple narrow belt carts
in sequence, a long sorting line is formed. The sorter can achieve
a mainline conveying speed of up to 2.5 meters per second and reach
sorting efficiencies of up to 8000 items per hour. Its versatility
allows for widespread use in various operational environments,
including postal services, e-commerce logistics, and manufacturing
distribution centers.
For further information about the narrow belt sorter, please refer
to the detailed product description below or consult with Realkey's
customer service representatives.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible
packages, etc. |
|
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
|
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
The narrow belt sorter features a linear design that minimizes its
footprint while maximizing its functionality. With narrow belt
conveyors (only 174mm wide) and minimal gaps between adjacent belts
(less than 30mm), it can effectively sort nearly all common parcel
sizes simultaneously. It excels particularly in handling foam
boxes, fragile items, and oversized packages (up to 2 meters in
length). Few other systems can match its capability to manage
oversized or heavy items.
Efficient Sorting
Items do not require manual spacing during sorting, allowing for a
compact arrangement. The sorter automatically adjusts the movements
of one or more narrow belt carts based on the dimensions of the
items being sorted. This capability enables simultaneous sorting of
various-sized items, achieving a sorting efficiency of up to 8000
items per hour with minimal inter-item spacing.
Advanced Technology
The mainline of the narrow belt sorter is powered by linear motors,
while the carts use electric drum motors. Power is supplied through
sliding contacts, and sorting instructions are communicated
wirelessly via infrared technology. The infrared transceiver
controller sends commands to the electric drum motor driver on the
cart, which then orchestrates the sorting action.
Customized Solutions
Realkey offers tailored solutions for users, utilizing a modular
design that allows for easy modifications even to existing
equipment. Users can add guides and carts to expand sorting
capabilities based on evolving requirements. Options for automatic
and manual feeding, as well as single-sided or multi-sided
scanning, ensure that solutions are closely aligned with user
needs, providing peace of mind during operation.
Durable and Easy to Maintain
Realkey's linear narrow belt sorters come equipped with
independently designed electric drum units, allowing for modular
assembly. Each module can be disassembled and repaired separately,
simplifying maintenance and significantly reducing long-term costs
for users.
Application
Postal and Express Delivery
The postal and express delivery sectors often handle a diverse
range of parcels, which presents complex sorting requirements.
Narrow belt sorters are capable of accurately recognizing and
adapting to these differences, ensuring efficient and precise
sorting of express parcels to their designated destinations.
E-commerce Picking
As global e-commerce continues to flourish, logistics efficiency
has become a vital competitive advantage for businesses. Narrow
belt sorters assist in quickly and accurately picking various
products, improving logistics performance, reducing delivery times,
and lowering labor costs.
Automotive Parts Distribution
In the automotive industry, narrow belt sorters play a crucial role
in the distribution of parts. They can efficiently sort components
based on size and type, ensuring that the correct parts are
delivered to assembly lines or repair shops promptly.
Specific Manufacturing Industries
In specialized manufacturing sectors, such as electronics assembly,
the combination of narrow belt sorters and advanced visual
recognition technology enables automatic sorting of parts based on
size, shape, and other attributes, significantly boosting
production efficiency.
Advantages
Advanced Design
Realkey’s narrow belt sorter replaces traditional chain-driven
systems with a more sophisticated design featuring linear motor
drives and articulated bearing connections. This innovation results
in a compact structure that minimizes equipment failures associated
with chain elongation and deformation, while completely eliminating
oil contamination issues.
Precision Manufacturing
Components are manufactured using CNC precision machining
processes, ensuring meticulous assembly and high-quality standards.
This attention to detail results in equipment that offers high
precision, long lifespan, low noise levels, and minimal maintenance
requirements.
Safety and Stability
Realkey's narrow belt sorter is engineered for robustness, ensuring
high reliability and stability that meets advanced industry
standards. Comprehensive safety measures are incorporated
throughout all operational components, providing operators with
confidence during use.
Reliability
With 17 years of experience in logistics and automatic sorting
solutions, Realkey excels in providing effective sorting
strategies. Our products are known for their durability,
establishing us as a trusted partner in the industry.
