Adaptable to Different Packaging Narrow Belt Sorter Reduced Sorting
Time
The Narrow Belt Sorter provides an efficient and reliable solution
for sorting items of various sizes, such as parcels and cartons,
particularly in applications with lower impact requirements, like
fresh produce. This sorter offers distinct advantages that enhance
operational efficiency.
Core Components
The narrow belt sorter primarily consists of:
Narrow Belt Carts: Connected sequentially to create a long sorting line.
Drive Systems: Ensure proper movement and sorting of items.
Machine Frames: Provide structural integrity and support.
Recognition Systems: Improve sorting accuracy.
Communication Systems: Facilitate interaction between components.
The system can achieve a mainline conveying speed of up to 2.5
meters per second, with sorting efficiency reaching up to 8000
items per hour. It is widely utilized in various sectors, including
postal services, e-commerce logistics, and supermarket distribution
centers.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible
packages, etc. |
|
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
|
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
The narrow belt sorter features a compact linear layout, occupying
minimal space while maintaining strong applicability. With narrow
belt conveyors (174mm wide) and small gaps (less than 30mm), it can
sort almost all common parcel sizes simultaneously, excelling
especially with foam boxes, fragile items, and oversized packages
(up to 2 meters in length).
Efficient Sorting
Items sorted by the narrow belt sorter do not require manual
spacing, allowing for a compact arrangement. The system
automatically adjusts the movements of one or more narrow belt
carts based on item sizes, facilitating simultaneous sorting of
varying dimensions. This design maximizes sorting efficiency
without requiring large inter-item gaps.
Advanced Technology
The sorter employs linear motors for its mainline, while the narrow
belt carts are driven by electric drum motors. Power is supplied
via sliding contacts, and communication occurs through infrared
wireless technology. This setup enables precise sorting actions,
driven by real-time instructions from the infrared transceiver
controller.
Customized Solutions
Realkey offers tailored solutions for users, with a modular design
that allows for easy modifications to existing setups. This
includes adding guides and carts to expand sorting chutes and
options for both automatic and manual feeding. The customizable
nature of the sorter ensures it meets specific operational needs.
Durability and Maintenance
The linear narrow belt sorters by RKSORT feature independently
designed electric drum units, allowing for modular assembly. Each
module can be disassembled and repaired separately, simplifying
maintenance processes and significantly reducing long-term
maintenance costs.
Application
Postal and Express Delivery
In the postal and express delivery sectors, the narrow belt sorter
adeptly manages a wide variety of parcel types, sizes, and shapes,
accurately sorting express deliveries to their respective
destinations.
E-commerce Picking
With the rapid growth of global e-commerce, logistics efficiency is
crucial. The narrow belt sorter assists businesses in quickly and
accurately picking items, enhancing logistics performance, reducing
delivery times, and lowering labor costs.
Fresh Produce Delivery
Designed to operate at a height of only 850mm, the sorter ensures
gentle handling of logistics parcels for fresh produce, fruits,
vegetables, and beverages, which require low-impact sorting.
Specific Manufacturing Industries
In specialized manufacturing sectors, such as automotive parts
production, the narrow belt sorter, combined with visual
recognition technology, can automatically sort parts based on size,
shape, and other characteristics, boosting production efficiency.
Advantages
Advanced Design
RKSORT's narrow belt sorter replaces traditional chain-driven
systems with a more compact design featuring linear motor drives
and articulated bearings. This innovation reduces equipment failure
risks associated with chain elongation and eliminates oil
contamination issues.
Precision Manufacturing
Components are crafted using CNC precision machining, ensuring high
quality and longevity, coupled with low noise and maintenance
costs.
Safety and Stability
The sorter is built to be robust and durable, meeting advanced
reliability standards. Comprehensive safety features are integrated
into all operational components, ensuring operator safety
throughout the sorting process.
Reliability
With 17 years of experience in logistics conveyance and automatic
sorting, Realkey has a proven track record in delivering durable
and effective sorting solutions, establishing itself as a trusted
partner in the industry.
