Handles Loads Up to 50 kg Swivel Wheel Sorter Modular Design for
Easy Maintenance
The Swivel Wheel Sorting Machine, commonly known as the Divert Wheel Sorter or Rotating Wheel
Sorter, is an efficient solution for sorting parcels and cartons
within conveyor systems.
This machine is composed of an electric drum (wheel), a steering
system, a control unit, and a structural frame. The Swivel Wheel
Sorting Machine transports items by rotating the electric drum,
while servo motors and steering modules adjust the drum's angle and
direction to divert items to the left or right. It is designed to
handle various packaging types, including cartons weighing up to
50kg, waterproof bags, woven bags, and flat-bottomed non-standard
packages. With a sorting speed of 2m/s, it can process up to 6000
items per hour. This sorter is widely utilized in postal services,
express delivery, e-commerce logistics, and distribution centers.
For additional information about the Swivel Wheel Sorting Machine,
please refer to the product description below or reach out to our
customer service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm |
| (Example for a 1-meter wide device) | MIN:150*150*30mm |
| Sorting Success Rate | 99.99% |
| Sorting Modes | Single-sided sorting / Double-sided sorting |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) |
Product Features
Versatility
The swivel wheel sorter consists of a flat surface made up of
multiple small electric rollers, which are coated with rubber to
provide a broad area of flexible contact with items. This design
ensures a smooth and efficient sorting process, making it ideal for
conveying and sorting a wide range of parcels, including clothing,
books, boxes, and cartons.
Efficient Sorting
Featuring electric rollers as its main conveying medium, the swivel
wheel sorter boasts high load capacity, low noise, fast operation,
and smooth transmission. By eliminating complex traditional
mechanisms, this sorter enhances operational efficiency, achieving
sorting rates of up to 6000 pieces per hour.
Compact Structure
With its simple design, the swivel wheel sorter offers a stable
structure and low failure rate. The steering mechanisms are
connected through articulated bearings, allowing for precise
adjustments to the steering angles based on actual usage. Servo
motors provide quick and smooth steering responses, while multiple
independent steering modules only require sorting signals for
operation.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel
wheel sorter utilize a standardized modular design. The independent
conveying units can be easily dismantled from the transmission
components, allowing for rapid disassembly and maintenance.
Application
The swivel wheel sorter is particularly effective in providing a
seamless sorting process, suitable for various parcel types,
including clothing, books, boxes, and soft packages.
It is extensively applied in logistics environments such as express
delivery services, logistics centers, and warehouses, where it can
quickly and accurately sort express parcels and goods.
In e-commerce warehouses, the swivel wheel sorter enhances
efficiency by enabling rapid processing of high volumes of orders
and parcels, making it a popular choice in e-commerce logistics.
In manufacturing settings, this sorter assists in effectively
managing raw materials and components, ensuring proper
categorization and storage. It is widely used in sectors such as
pharmaceuticals, food processing, and renewable energy.
Advantages
Advanced Technology
The control system of the Realkey swivel wheel sorter, combined with integrated sensors, efficiently
manages the start and stop functions based on package arrivals,
promoting high efficiency and energy savings. Servo-driven sorting
ensures rapid responsiveness and precise control over turning
angles. The system supports various sorting modes, including
uni-directional, bi-directional, and multi-angle sorting, tailored
to meet specific application requirements.
Precision Manufacturing
Components are meticulously crafted through CNC precision
machining, resulting in high-quality assembly and fine-tuning. This
attention to detail ensures the equipment is characterized by high
precision, extended operational lifespan, low noise levels, and
reduced maintenance costs.
Safety and Stability
The Realkey swivel wheel sorter is built for robustness, ensuring high
reliability and stability that adhere to advanced industry
standards. Comprehensive safety measures are incorporated
throughout the system, providing operators with peace of mind
during operation.
Reliability
With 17 years of experience in logistics automation and sorting
solutions, Realkey has a proven track record in developing effective sorting
strategies. Our products are recognized for their exceptional
durability, establishing Realkey as a reliable partner in the industry.
