Realkey Tilt Tray Sorter Smart Efficient Sorting For Small &
Irregular Packages
The Realkey Tilt Tray Sorter (also known as the Flip Tray Sorter)
offers a high-speed, cost-effective solution for sorting small to
medium-sized items across diverse industries. With precision
engineering and intelligent design, this system is built to handle
items traditional sorters struggle with—such as cylindrical,
spherical, or irregularly shaped products.
The system uses a horizontal continuous conveying mechanism, where
trays mounted on motorized carts move along a guided track. When a
cart reaches the designated sorting location, the tilting mechanism
activates, smoothly and gently directing the item to its
destination chute—delivering high accuracy and reliability at
scale.
Technical Parameters
| Equipment Model | TTS-500SP | TTS-500DE |
|---|
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals,
etc. |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm
MIN:50*50*2mm | MAX:400*400*500mm
MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.99% |
| Supply Options | Manual/Automatic Supply
Single-sided/Double-sided
Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s
Automatic Supply: 1.0-2.0m/s
Configured according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme | Elliptical Width: 3.2m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | ＜72dB(A) |
Efficient Throughput with Intelligent Control
Processing Capacity:Up to 10,800 items/hour depending on model
Item Types Supported:Parcels, boxes, envelopes, books, soft
packages, cylindrical and spherical goods
Industries Served:Postal & express delivery, e-commerce, apparel,
literature, fresh produce, pharmaceuticals, jewelry, and more
Whether you're sorting 7,200 or 10,800 packages per hour, the
Realkey Tilt Tray Sorter provides consistent, automated sorting
without sacrificing flexibility.
Application Scenarios
Postal & Express Services
Automate the sorting of lightweight parcels and reduce labor
demands in regional hubs and last-mile distribution centers.
E-Commerce & Retail
Ideal for handling small items in high-volume order picking and
returns processing, especially where SKU diversity is high.
Healthcare & Specialty Goods
Sort pharmaceuticals, cosmetics, and high-value items like jewelry
with careful handling and precision drop control.
System Advantages
Heavy-Duty Tray Engineering
Trays are built to endure the demanding conditions of courier and
distribution environments, with each tray supporting up to 15 kg.
Customizable Tray Designs
Tailor tray shapes for different item types. V-shaped trays, for
instance, secure cylindrical goods that would otherwise roll off
flat platforms.
Operator Safety Built-In
Trays are designed without sharp edges, and built-in protective
measures safeguard operators during maintenance or system
operation.
Smart Sorting Control
With intelligent recognition systems, items are correctly
identified and routed without manual intervention—supporting both
manual and auto-feeding scenarios.
Proven Reliability
Backed by 18 years of experience in logistics automation, Realkey
products are renowned for their durability, reliability, and low
maintenance requirements—making us a trusted long-term partner.
Optimize Performance Where It Matters Most
From apparel and e-commerce to pharmaceuticals and consumer goods,
the Realkey Tilt Tray Sorter brings precision, flexibility, and
automation to every corner of your operation—boosting throughput
while reducing labor costs and error rates.
Talk to Realkey today to explore a tailored solution for your
automated sorting needs.
