Realkey Tilt Tray Sorter Compact Durable & Designed For Efficiency
The Realkey Tilt Tray Sorter (also known as the Flip Tray Sorter)
is a compact, modular solution engineered for high-speed,
high-accuracy sorting of small to medium-sized packages. Designed
to optimize space and maximize productivity, it’s the perfect fit
for operations requiring a small footprint, long service life, and
versatile item handling.
The system operates through a continuous horizontal conveying track
where motorized carts carry specialized trays. As each tray reaches
its designated drop-off point, the tilting mechanism activates,
allowing the item to gently slide off into the assigned chute or
bin—ensuring smooth and reliable sorting even for irregular-shaped
products.
Performance Specifications
Processing Speed: 7,200 – 10,800 items/hour
Design Options: Modular and scalable layouts
Ideal for: Envelopes, parcels, apparel, cylindrical/spherical items
Tray Capacity: Up to 15 kg per tray
Not recommended for: Fragile items (use Realkey's gentle handling
systems instead)
Technical Parameters
| Equipment Model | TTS-500SP | TTS-500DE |
|---|
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals,
etc. |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm
MIN:50*50*2mm | MAX:400*400*500mm
MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.90% |
| Supply Options | Manual/Automatic Supply
Single-sided/Double-sided
Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s
Automatic Supply: 1.0-2.0m/s
Configured according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme | Elliptical Width: 3.2m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | ＜72dB(A) |
Application Scenarios
Postal & Courier Logistics
Designed for regional hubs, sorting stations, and express delivery
branches, the tilt tray sorter increases speed and reduces manual
effort in sorting envelopes, magazines, and compact parcels.
E-Commerce & Retail Fulfillment
Optimized for batch picking, store replenishment, and returns
handling, especially in high-volume consumer goods distribution
centers, this sorter streamlines operations for retailers and 3PL
providers alike.
Apparel, Jewelry, Pharma & More
From soft goods like clothing to precision items like cosmetics and
accessories, the tilt tray sorter’s flexibility accommodates a wide
variety of product shapes and sizes—including those that are
difficult for traditional systems.
Key Advantages
Modular, Space-Saving Design
With its compact footprint and modular architecture, the system can
be easily configured to match your facility layout and scale as
your business grows—reducing installation complexity and
operational costs.
Durable Tray Construction
Each tray is built to withstand the demands of continuous operation
in busy sorting environments. With up to 15 kg load capacity, it’s
ideal for robust postal and logistics workloads.
Customizable Tray Solutions
Trays can be adapted to meet specific handling needs—such as
V-shaped trays for rolling items—ensuring safe transport and
precise sorting across a wide range of product types.
Enhanced Safety Measures
Trays feature smooth edges and the system is equipped with operator
safety mechanisms, making it both effective and safe for daily use
in fast-paced environments.
Proven Longevity & Reliability
With 18 years of industry experience, Realkey is a trusted provider
of durable, high-reliability sorting systems. Our tilt tray sorter
is engineered for long-term performance with minimal maintenance.
Upgrade Your Sorting Capabilities with Realkey
If you need a compact, customizable, and cost-efficient sorting
solution that won’t compromise on durability or speed, the Realkey
Tilt Tray Sorter is the right choice.
Contact Realkey today to explore how this system can be configured
to meet your specific application and site requirements.
