Product Description
Our fully automated Powder Bottling Line is engineered for
high-efficiency, precision packaging of powdered products into
plastic or glass bottles. Designed to meet stringent GMP (Good
Manufacturing Practice) standards, this line ensures superior
hygiene, accuracy, and reliability. Ideal for the food,
pharmaceutical, and chemical industries, it seamlessly integrates
processes from bottle unscrambling and UV sterilization to filling,
capping, sealing, labeling, and coding. With a flexible output of
15-30 bottles per minute and high计量精度, this line optimizes your
production while minimizing operational costs and manual labor.
Product Introduction
This Powder Bottling Line represents the pinnacle of modern
packaging automation. Constructed primarily with food-grade SUS304
stainless steel in all product contact parts, it guarantees product
purity and compliance with international hygiene regulations. The
line features a modular design for easy cleaning, quick changeover
between different bottle sizes and products, and exceptional
stability. It requires only 1-2 operators for normal operation,
making it a cost-effective solution for businesses seeking to
enhance their packaging capabilities, ensure consistent quality,
and scale production efficiently.
Production Process Flow
The automated process is designed for maximum efficiency and
minimal contamination risk:
Bottle Unscrambling: Automated sorting and orientation of empty
plastic/glass bottles.
Sterilization: UV light sterilization inside the empty bottle
disinfecting machine to eliminate microorganisms.
Screw Feeding & Positioning: Controlled transfer and precise
positioning of bottles for filling.
Metering & Filling: Accurate volumetric or auger filling with a
precision of ≤ ±0.5%-2%.
Metal Detection & Rejection: Automatic detection and ejection of
any containers with metal contaminants.
Weight Check & Rejection: In-line checkweigher to ensure each
bottle meets the specified weight tolerance, with automatic
rejection of under/over-weight units.
Cap Sorting & Placing: Automatic cap feeding and placement onto the
bottles.
Cap Tightening: Secure and consistent screw capping.
Foil Sealing: Induction sealing with aluminum foil for an airtight
inner seal and tamper evidence.
Labeling: Precise application of product labels.
Inkjet Coding: Date, batch number, and other variable information
printing.
Bottle Collection: Gentle collection of finished products for
packaging.
Key Components & Equipment
The complete line includes a range of synchronized machines
(materials may vary per component):
Bottle Unscrambler
UV Empty Bottle Sterilizing Machine
Screw Feeder / Elevator
Metering Filling Machine (with quick-change tooling for different
containers)
Metal Detector with Rejection System
Checkweigher with Rejection System
Cap Sorter & Capping Machine
Screw Capping Machine
Induction Foil Sealer
Automatic Labeling Machine
Inkjet Coder / Printer
Collection Conveyor / Table
Technical Parameters Table
| Feature | Specification |
|---|
| Product Specification | Plastic or Glass Bottles (Versatile with changeable tooling) |
| Production Capacity | 15 - 30 bottles/minute |
| Filling Accuracy | Single-head metering precision ≤ ±0.5% - 2% |
| Compressed Air Consumption | Approx. 1100 L/min @ 0.6 - 0.7 MPa |
| Total Power Consumption | 18 KW (Excludes client-provided equipment & auxiliary factory
power) |
| Operators Required | 1 - 2 persons |
| Hygiene & Material Standards | Complies with Chinese GMP; Food-grade SUS304 Stainless Steel
contact parts |
| Design Features | Easy-to-clean, quick-disassembly connections for fast product
changeover |
| Key Processes | Unscrambling, UV Sterilization, Filling, Metal Detection,
Checkweighing, Capping, Foil Sealing, Labeling, Coding |
