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Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

Name: Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	RF
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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Product Details
Company Profile

Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

1. Overview

1.1 Production Line

This roll forming production line targets manufacturers of metal roof panels, serving construction and industrial sectors. It offers efficient, flexible production of trapezoidal and corrugated panels with high precision. Its dual-layer design enhances versatility and cost-effectiveness for clients needing multiple roof panel profiles in one line.

Guide

Cut

Roll Forming-Daul Layer

1.2 Profile
The profiles are made from galvanized steel coils with thicknesses typically ranging from 0.3 to 0.8 mm. The double-layer roll former produces trapezoidal and corrugated roof panels simultaneously. These profiles feature high strength, corrosion resistance, and precise dimensions, suitable for roofing and cladding in industrial, commercial, and agricultural buildings.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table

Process: The double-layer roll former simultaneously shapes trapezoidal and corrugated roof panels with chain-driven precision. The hydraulic cutter ensures clean, accurate cuts at variable lengths. This streamlined process guarantees efficient high-quality roof panel production with enhanced safety and reduced downtime.

1.4 Key Focus
Dual-layer roll forming increases productivity by producing two roof panel types simultaneously.
Chain-driven roll former with protective covers ensures durability and operator safety.
Hydraulic systems provide precise decoiling and clean cutting for consistent product quality.
Suitable for versatile roofing demands, reducing equipment investment and floor space.
Ideal for manufacturers targeting industrial, commercial, and agricultural roofing markets.

2. Technical Parameters

2.1 Decoiler
Structure	Double-support
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T/7T/10T, customizable
Coil Width	1250mm, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU1

2.2 Optional Upgrade: Decoiler

Motorized Decoiler	Stand structure decoiler, motorized or hydraulic	Hydraulic decoiler with loading car

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
Hydraulic Decoiler	Uncoils steel coils smoothly with adjustable tension
	Supports up to 5 tons for common coil sizes
Guiding Device	Ensures precise material alignment before forming
	Prevents material deviation, improving panel accuracy
Roll Former	Dual-layer design for simultaneous trapezoidal and corrugated profiles
	Chain-driven for durability and stable operation
	Protective cover enhances safety and reduces maintenance
Hydraulic Cutter	Provides accurate, burr-free cutting of formed panels
	Adjustable cut length supports flexible production
Out Table	Safely supports finished panels to prevent damage
	Designed for easy manual or automated panel handling

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

We offer tailored configurations for this dual-layer roof panel line, including adjustable roll former tooling for varying panel widths and profiles. Hydraulic cutter length and stroke can be customized for specific roof panel sizes. Optional automation features such as stackers or automatic coil changers are available to match your production needs precisely.

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Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

Double Layer Roof Panels Roll Former

Chain Driven Double Layer Roll Former

Roof Panels Double Layer Roll Former

Chain Driven Roll Former With Protective Cover Producing Double Layer Roof Panels

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