1. Product Overview: AI-Tek T77630-10 Industrial Flow Sensor
The AI-Tek T77630-10 is a high-precision, ruggedized flow sensor
engineered for real-time fluid monitoring and control in demanding
industrial automation systems. Designed for accuracy and
durability, this device is ideal for applications requiring
reliable measurement of liquids or gases in sectors such as oil and
gas, chemical processing, water treatment, and food production. The
sensor features a corrosion-resistant 316L stainless steel body
with IP68/IP69K protection, ensuring resistance to high-pressure
washdowns, abrasive particles, and aggressive chemicals. It employs
a combination of ultrasonic and thermal dispersion technologies to
deliver precise flow rate and volumetric data across a wide range
of viscosities and temperatures.
The T77630-10 supports multiple output options, including 4-20mA
analog, Modbus RTU, and HART 7 protocols, enabling seamless
integration with PLCs, SCADA systems, and IoT platforms. Its
modular design allows for inline or clamp-on installation, with
optional ATEX/IECEx certifications for use in explosive
atmospheres. A built-in OLED display provides real-time flow
metrics and diagnostics, while AI-Tek’s proprietary self-cleaning
mechanism minimizes fouling in dirty or slurry applications. The
device’s advanced signal processing algorithms filter out noise
from turbulent flows, ensuring stable readings even in dynamic
conditions.
2. Key Technical Specifications
The T77630-10 operates across a flow range of 0–1000 L/min (0–264
GPM) with an accuracy of ±0.2% of reading (±0.5% FS) and
repeatability of ±0.1%. It functions in fluid temperatures from
-40°C to +150°C (-40°F to +302°F) and ambient temperatures up to
+85°C, compensated via an integrated PT1000 sensor. The sensor
withstands pressures up to 100 bar (1450 psi) and is powered by a
12–36V DC supply, consuming 1.8W during operation.
Its ultrasonic measurement technology covers pipe diameters from 10
mm to 300 mm, with a response time of <50 ms. The thermal
dispersion module detects low-flow scenarios (0.05 m/s) for leak
detection. Communication protocols include HART for bidirectional
digital-analog hybrid signaling and Modbus RTU for network
integration. Certifications include CE, RoHS, and SIL 2 functional
safety compliance. Wetted materials (EPDM seals, ceramic-coated
electrodes) meet FDA and 3-A Sanitary Standards for hygienic
applications.
3. Industrial Applications and Use Cases
The T77630-10 is critical for industries requiring precise flow
control. In oil refineries, it monitors crude oil transfer lines
and detects pipeline leaks. Water treatment plants deploy it to
regulate chemical dosing pumps and filter backwash cycles. For food
and beverage production, the sensor ensures consistent flow rates
during bottling or CIP (Clean-in-Place) processes.
Pharmaceutical manufacturers rely on it for bioreactor nutrient
supply monitoring and solvent distribution. In HVAC systems, it
optimizes chilled water flow to reduce energy consumption. The
explosion-proof variant is essential for LNG storage facilities and
chemical reactors handling volatile fluids. Renewable energy
sectors, such as biogas plants, use the T77630-10 to track methane
flow in digesters, ensuring process efficiency and safety.
4. Competitive Advantages and Unique Features
AI-Tek’s T77630-10 excels with its hybrid ultrasonic-thermal
measurement technology, offering unmatched versatility across fluid
types and viscosities. Unlike single-mode sensors, it combines
non-invasive ultrasonic detection with thermal dispersion for
low-flow sensitivity, eliminating blind spots. Its AI-driven FlowAdapt algorithm auto-adjusts to changing fluid properties (e.g.,
density, conductivity), reducing manual recalibration by 90%.
The sensor’s self-cleaning ultrasonic transducer prevents buildup
in slurries or wastewater, ensuring long-term accuracy. The DualCheck feature cross-validates data from both measurement technologies,
flagging inconsistencies for maintenance. AI-Tek’s cloud-based FlowInsight platform provides predictive analytics, correlating flow trends
with pump health and system efficiency. Competitively, the
T77630-10 reduces downtime by 50% through proactive fault detection
and a 5-year warranty.
5. Functional Capabilities and Operational Benefits
The T77630-10 enables multi-variable reporting, transmitting flow
rate, temperature, and totalized volume simultaneously. Users can
configure custom alarms (e.g., low flow, air pockets) via HART
commands or the touchscreen interface. Its failsafe mode maintains
last valid output during power interruptions, critical for batch
process integrity.
The sensor’s data logging function stores 90 days of historical
data for compliance audits or trend analysis. Integration with CMMS
like SAP automates maintenance scheduling, while the modular design
allows field upgrades (e.g., adding LoRaWAN connectivity). For
energy management, its EcoFlow mode optimizes pump speeds based on real-time demand, cutting
energy costs by 25%. By enhancing process reliability and reducing
waste, the T77630-10 delivers a 30% ROI within 18 months for most
industrial users.
| Category | Specification |
|---|
| Product Type | Multi-Parameter Process Transmitter (Pressure, Temperature, Flow) |
| Model Number | T77630-10 |
| Measurement Ranges | Pressure: 0–100 bar (adjustable)
Temperature: -50°C to +300°C
Flow: 0–500 L/min (via integrated turbine) |
| Accuracy | Pressure: ±0.05% FS
Temperature: ±0.2°C
Flow: ±0.5% of reading |
| Output Signal | Dual Output: 4–20 mA analog + Modbus RTU/RS-485 |
| Power Supply | 18–36 V DC (Loop-Powered) |
| Current Consumption | ≤ 40 mA (at 24 V DC) |
| Isolation Voltage | 2.5 kV RMS (input-to-output) |
| Response Time | < 20 ms (pressure), < 500 ms (temperature/flow) |
| Operating Temperature | -40°C to +85°C |
| Ingress Protection | IP68 (Submersible, dustproof) |
| Housing Material | 316L Stainless Steel + PPS (Chemical-resistant) |
| Process Connection | G¼" or ½" NPT (Pressure/Temperature)
DN25 Flange (Flow) |
| Electrical Interface | M12x1 8-pin Connector (Shielded) |
| Compliance Standards | ISO 9001, EN 61298-3 (Process Control) |
| Certifications | CE, ATEX/IECEx Zone 1, SIL 2, RoHS, REACH |
| Weight | 1.2 kg (excluding cables) |
| Applications | Chemical processing, HVAC systems, oil/gas pipelines, water
treatment plants |
Packaging & Shipping
Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading
global supplier of control system components. We specialize in
control systems and drives.
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