Product Overview
Automated Dust Collection System Cyclone Scrubber is a mechanical device that uses centrifugal force to separate
solid particles from gas. It does not require filter material and
separates dust from air through airflow rotation. In fertilizer
production, it is specially used to handle high-humidity, easily
adherent dust (such as phosphate, urea particles, etc.) generated
in the process of raw material crushing, granulation, and drying.
It is a key equipment for the environmental protection of
fertilizer production lines.
Features
- Simple Design: Few moving parts, making them easy to maintain and
operate.
- Cost-Effective: Lower initial investment and operating costs
compared to some other dust collection systems.
- High Dust Load Capacity: Can handle high concentrations of dust and
large particulate matter.
- Durable Construction: Built to withstand harsh industrial
environments.
- No Filters: Eliminates the need for filter replacement, reducing
maintenance.
- Effective for Large Particles: Efficient at removing coarse and
heavy dust particles.
- Compact Design: Smaller footprint compared to some other dust
collection systems.
- Can be used as a pre-cleaner: Often installed upstream of baghouses
to remove larger particles, extending filter life.
- Multiple configurations: Available in single, multiple, and
reverse-flow designs to suit different applications.
- Energy Efficient: Consumes less energy compared to traditional
filtration systems.
Working Principle
1. Intake stage: dust-laden airflow enters the cyclone from the
tangential inlet at a speed of 15-20m/s, forming a high-speed
rotating airflow;
2. Centrifugal separation: dust particles are thrown to the wall
under the action of centrifugal force, and slide down the wall of
the cylinder to the ash hopper (fertilizer dust is easier to
separate due to its high density);
3. Gas purification: clean air forms an internal vortex and is
discharged through the top exhaust pipe;
4. Ash discharge stage:
Dry dust: continuously discharged through the rotating ash
discharge valve
High-humidity dust: optional pneumatic vibration device to assist
in falling
Applications
Fertilizer production: Dust is generated during processes such as
crushing, granulation, and screening.
Woodworking: Collecting sawdust and wood shavings.
Metalworking: Managing metal shavings and dust from grinding and
welding.
Cement Production: Capturing cement dust and raw material
particles.
Food Processing: Removing flour dust, sugar particles, and other
powdered ingredients.
Agriculture: Handling dust from grain processing.
Mining: Controlling dust from rock and mineral extraction.
Power Generation: Removing fly ash from flue gases.
Any industry with high dust loads: Ideal for processes generating
large volumes of coarse particulate matter.
Product Parameters
| Model | Air volume (m³/h) | Equipment resistance (Pa) | Inlet flow rate (m/s) | Dimensions (cylinder diameter x height) |
| GF-200 | 370~590 | 800~2160 | 14-22 | Φ200x940 |
| GF-300 | 840~1320 | 800~2160 | 14-22 | Φ300x1360 |
| GF-400 | 1500~2340 | 800~2160 | 14-22 | Φ400x1780 |
| GF-500 | 2340~3660 | 800~2160 | 14-22 | Φ500x2200 |
| GF-600 | 3370~5290 | 800~2160 | 14-22 | Φ600x2620 |
| GF-700 | 4600~7200 | 800~2160 | 14-22 | Φ700x3030 |
| GF-800 | 5950~9350 | 800~2160 | 14-22 | Φ800x3450 |
| GF-900 | 7650~11890 | 800~2160 | 14-22 | Φ900x3870 |
| GF-1000 | 9340~14630 | 800~2160 | 14-22 | Φ1000x4280 |
Regular Checks:
Daily/Weekly: Monitor suction, listen for unusual noises, check
dust discharge, and inspect for leaks.
Monthly: Inspect wear liners, check for corrosion, test discharge
valve, inspect fan (belts, buildup).
Key Maintenance:
Empty the dust collection regularly.
Clean filters (if equipped).
Lubricate moving parts.
Tighten bolts.
Replace worn liners and seals.
Troubleshooting:
Low suction: Check for blockages, leaks, and fan issues.
Condensation: Insulate the equipment.
Material buildup: Use vibration.
Product Details
More models of dust removal equipment
About Us
As an agricultural equipment supplier with more than ten years of
experience, Gofine Machine provides a variety of services to meet
the needs of customers. Our services include:
Provide various types of agricultural equipment, including organic
fertilizer granulators, compound fertilizer granulators, inorganic
fertilizer granulators, water-soluble fertilizer granulators,
controlled-release fertilizer granulators, fertilizer batching
machines, crushers, mixers, dryers, granule shaping machines,
coating machines, granule screening machines, packaging machines
and a complete set of fertilizer production lines.
We provide professional technical consultation and support to help
customers choose the right equipment and processes and optimize the
production process.
- Installation and commissioning
Provide equipment installation and commissioning services for
customers to ensure the normal operation of the equipment and
achieve the expected production results.
Provide operation training to help customer employees master the
use and maintenance skills of the equipment and improve production
efficiency.
Provide comprehensive after-sales service, including regular
maintenance, troubleshooting and spare parts supply, to ensure the
long-term and stable operation of the equipment.
We provide personalized equipment and production line design
solutions based on the specific needs of our customers to meet the
needs of fertilizer production of different scales and types.
Through these services, we are committed to providing customers
with high-quality fertilizer equipment and comprehensive support to
help them succeed in a highly competitive market.
