Extend Hammer Beater Lifespan with Suitable Hardness Treatment and Low Alloy Steel Substrate Material

Premium Hammer Blades: Unleashing the Full Potential of Hammer Mills

Hammer blades are the heart of hammer mills. As the components that bear the brunt of material crushing, their quality directly dictates the productivity and profitability of the entire crushing process.

Different shape with different productivity

When it comes to shapes, the classic plate-shaped rectangular hammer blades are industry favorites. Their straightforward design allows for easy production and wide application. The dual pin holes enable the rotation of all four corners, effectively doubling or even tripling their service life. For more demanding scenarios, specialized hammer blades come into play. Those with tungsten carbide welding or special wear-resistant alloy coatings offer unparalleled durability, ideal for processing abrasive materials. Trapezoidal or angular-edged hammer blades, on the other hand, are engineered to excel in shredding fibrous forages, while ring-shaped hammer blades ensure even wear and extended use, making them a cost-effective choice in the long run.

Suitable carburizing and quenching will improve the hardness of the hammer beaters

The material and heat treatment of hammer blades are where true performance lies. Low-carbon steel, after undergoing solid carburizing and quenching, strikes a perfect balance between hardness and toughness, providing reliable wear resistance at an affordable price. Special cast iron, with its enhanced wear resistance after chilling, is a budget-friendly option, although careful manufacturing is needed to avoid breakage. Surface hardening treatments, like tungsten carbide surfacing, might increase upfront costs, but they deliver remarkable longevity, reducing maintenance and replacement expenses over time.

The arrangement of hammer blades is a science in itself. An optimized layout ensures consistent and efficient crushing, maximizing the utilization of the crushing chamber and minimizing the occurrence of uncrushed areas. Precision in manufacturing, especially during complex processes like tungsten carbide surfacing, guarantees that each hammer blade performs at its peak.

In real-world applications, hammer blades prove their worth across various industries. Whether it's grinding grains and bean cakes in the food and feed sectors or shredding stalks and forage in agriculture, these blades handle diverse materials with ease. In the feed industry, they transform raw materials into high-quality feed, meeting the nutritional needs of livestock and boosting farming efficiency.

Investing in top-notch hammer blades is an investment in the future of your crushing operations. It ensures smooth, efficient, and sustainable performance, ultimately driving higher yields and greater returns for your business.

Hammer Beaters Production Process:

Manual surfacing to make sure the wear resistance of the hammer beaters.

Heat Treatment

Quality checking

Application of Hammer Beaters

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.