- Ultrapure PFA wetted surfaces for optimal compatibility with
aggressive chemicals
- Specialty fittings eliminate wetted O-rings to enhance cleanliness
and reduce potential for leaks
- Fast, powerful temperature response from low-mass heating element
with low watt density
- 160°C maximum temperature
- Up to 120°C at 60 psi
- 1-10 kW models available
- Liquid level sensor
- Ground wire options
- Over-temperature thermocouple
- Process thermocouple
Heater | Patented coil |
|---|
Wetted Surfaces | PTFE/PFA |
|---|
Sizes | 1 kW to 30 kW (dependent on customer voltage) |
|---|
Voltages | 200 VAC to 480 VAC, 1-ph and 3-ph (dependent on wattage) |
|---|
Temperature | Ambient to 95º C (203º F) |
|---|
Temperature Accuracy | ± 0.1º C |
|---|
Flow | 0.5 GPM (1.9 LPM) to 32 GPM (122 LPM) (dependent on model) |
|---|
Pressure | 60 PSIG @ 95º C |
|---|
Ultrapure Fluid Sterilization & Cleaning Systems
Purity is an essential component in a variety of manufacturing
processes across industries.
Maintaining a sterile environment guarantees that customers achieve
quality product outcomes and enhanced yields.
Sterilization and cleaning can be accomplished by using steam,
deionized water, ultraviolet light or filtration.
we are built with PVDF/PFA plastic flow paths to ensure that the
highest standards of purity can be obtained.
For large quantities of fluids, we has designed a DI water heating
system that provides higher purity than any other product on the
market.
High-quality electro-polished stainless steel, and a patented
design that incorporates sanitary fittings and high-performance
heating modules, enable sterilization and cleaning for a variety of
markets such as food & beverage manufacturing, medical devices,
biopharmaceutical, semiconductor and many others.
Industries
- Semiconductor Fabrication
- Solar Cell Manufacturing
- Flat-Panel Display, LEDs & Electronics
- Chemicals Manufacturing
- Industrial Manufacturing
Applications
Ultra-High-Purity Heating
Designed with Ultra-High-Purity processes in mind, Surplus delivers
clean-room assembled, reliable heating and power solutions to fit
specific needs.
Products For Ultra-High-Purity Heating |
Inline Heater 
| PFA Inline Heater
| Inline Chemical Heater 
|
FAQ
Are in-line water heaters worth it?
According to the U.S. Department of Energy, homes that use 41
gallons or less of hot water daily can see energy savings of 24% to
34% with a tankless water heater compared to a standard water
heater. Even homes that use more hot water (around 86 gallons per
day) can still save about 8% to 14% on energy costs.
How does an inline heater work?
Inline heaters make use of heating elements that are covered with a
special type of vessel chamber that has anti-corrosion properties.
This type of heating is indirect. The fluid is circulated through a
closed loop around the heating element until it reaches the correct
temperature.
Chemical Heater Selection Guide
In today’s world, we constantly depend on electronics such as
computers, smartphones, automobiles, medical equipment, and much
more. We rely on technologies that utilize key components made by
state-of-the-art facilities, better known as “fabs” in the
semiconductor industry. Semiconductor fab manufacturing processes
use up to 430 different chemicals to manufacture a wafer; 65% are
liquids, and 33% are gas phases
Depending on the application and process, those chemistries must be
heated up to 100ºC / 212ºF. The Trebor® Inline Chemical Heater[2]
is unlike any other heating technology on the market. It utilizes
thin film on quartz electric resistive technology with a virgin PFA
tube to create an ultra-pure fluid path. Quartz products exhibit
excellent chemical resistance to most acid, alkaline, and neutral
materials (exceptions being hydrofluoric acid and KOH).
You can use single-pass or recirculation heating when sizing the
Inline Chemical Heater. We recommend adding a 20% buffer to the
power requirement you’ll find from the calculation as a safety
control factor.
