The 10-Camera AI-Powered Vial Body Defect Inspection System
delivers comprehensive quality control for pharmaceutical glass
containers. Integrating ten synchronized high-resolution cameras
with advanced AI algorithms, this automated solution performs
precise 360° inspection of vial bodies at production-line speeds.
This system detects critical defects including surface cracks,
chips, stones (glass inclusions), air bubbles (seeds), and
geometric deviations. Machine vision technology captures
multi-angle imagery, while deep learning-based analysis adapts to
varying vial dimensions, glass tints, and optical properties
without manual recalibration.
Key capabilities include:
Full-body coverage ensuring no blind spots
Real-time defect classification with statistical process control
High-speed processing compatible with rapid production lines
Regulatory compliance supporting FDA 21 CFR Part 11 data integrity requirements
Operators manage inspections through an intuitive HMI featuring
recipe management, visual defect mapping, and customizable
acceptance thresholds. Integration with industrial automation
systems enables automatic rejection of non-conforming vials and
seamless production data logging.
Engineered for reliability in sterile environments, this system
reduces manual inspection costs by ≥90% while improving defect
detection accuracy to >99.5%. It meets stringent pharmacopeial
standards (USP <1790>, EP 3.2.1) for parenteral packaging,
making it essential for vaccine manufacturing, biologics, and
injectable drug production.
