Horizontal Inductive Heater For Steel Parts Heat Treatment And
Welding
Application
For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller
etc. hardening
A. Heating (hot forging, hot fitting and smelting):
The purpose of hot forging is to forge workpieces with a certain
temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold
accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass
locks, rivets, steel pins
And a pin.
1. Induction melting mainly utilizes the heat generated by induced
current to enable metals to reach their melting points and melt
into a liquid state in a relatively short time. It is mainly
applicable to the melting of iron, steel, copper, aluminum, zinc,
and some rare metals.
2.Induction heating has significant advantages in energy conversion
as it can convert almost all the input electrical energy into heat.
However, most electricity is generated by coal, natural gas, or oil
- fired generators, which can generally convert only about 30% of
the fuel energy into electricity. Considering the losses during
power generation and transmission, the heat generated by
electricity often comes at a higher cost compared to the heat
produced by households or businesses using combustion equipment
such as natural gas, propane, and oil stoves.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials
through the heat treatment to work pieces. Detail
applications are stated as follows.
1. Welding of various hardware cutting tools, such as diamond tool,
abrasive tool, drilling tool, alloy saw blade,
hard alloy cutter, milling cutter, reamer, planning tool and solid
center bit.
2. Welding of various hardware mechanical gadget: Silver soldering
and brazing of metals of the same variety or
different varieties, such as hardware toilet and kitchen products,
refrigerating copper fitting, lamp decoration
fitting, precision mold fitting, hardware handle.
3. Compound pot bottom welding is mainly applicable to the braze
welding of circular, square as well as other
irregular plain pot bottom. It is also applicable to plain braze
welding of other metals.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless
steel basin, annealed and extruded can, annealed folded
edge,annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball
head, cue, brass lock, hardware copper fitting, kitchen
knife handle, blade, aluminum pan, aluminum pail.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 60kw |
| Work power | 340V-430V |
| Maximum input cur | 10-70A |
| Volume(mm 3) | 660 mmx290mmx410mm 740 mmx340mmx380mm |
| Max input current | 200-1200A |
| Gross weight | Host 54kg Extension 43kg |
| Power supply | Three phase 380v 50Hz |
| Time sting(atomatic time) | 1-99.02s |
| Cooling water | 0.08-0.16MPa 9L/min |
Operating Principle
Frequency - conversion electromagnetic induction heating,
abbreviated as induction heating, is a method that heats metal
materials by transforming the power - frequency power supply into a
power supply within a specific frequency range based on the
principle of electromagnetic induction. This heating technology is
also applied in the packaging industry (for example, the sealing of
aluminum foil in the pharmaceutical and food industries) and the
field of semiconductor materials. The basic components of an
induction heating system include an induction coil, an AC power
source, and workpieces. The induction coil can be made into
different shapes according to different objects to be heated, and
it is connected
to the power source that provides alternating current.
Advantages of Induction Heating Equipment
1. Fast heating: The fastest heating speed can reach within 0.5 seconds (the
heating speed is adjustable and controllable).
2. Wide coverage of heating:It can heat various metal products, including complex - shaped
parts and workpieces of different sizes (the induction coil can be
replaced according to different needs).
3. Easy installation:It can be used once connected to the power source, induction coil,
water inlet pipe and water outlet pipe; the equipment is small in
size and light in weight.
4. Easy operation: Operators can master the operation method proficiently within 10
minutes after simple training.
5. Fast start-up:It can be instantly started to perform heating operations when the
water and power supply are normal.
6. Low power consumption: As compared with conventional vacuum tube high frequency
equipments, it can save the power by approximately 70%. The smaller
the size of the work piece is, the lower power consumption
would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to
adjust the spacing of the induction coil to ensure the appropriate
temperature as required by each part of work piece), fast warming
and limited
oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and
water shortage alarm indications
as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work
pieces as per the preset heating time, and thereby control the
heating temperature at a certain technical point.
10. Comprehensive full load design: it can work continuously for 24 hours
11. Small size and light weight: it has a weight of only several dozens of kilograms, of which,
the limited floor space can effectively
save the workshop space.
12. Elimination of high voltage: It requires no step - up transformer which may produce
approximately ten thousand voltage, and thus can ensure the maximum
safety.
