Heater | PFA In-line Chemical Heater |
|---|
Wattages | 1.5-12 kW |
|---|
Process Chemistries | Dilute Hydrofluoric acids (DHF),
Buffered Hydrofluoric acids (BHF),
Buffered Oxide etch (BOE),
Alkaline Chemicals (TMAH, KOH, NAOH),
Fluorinated Solvents,
Hydrofluoric Acid,
Glycol, and much more. |
|---|
Max Operating Temperature | 180°C (consult factory
for higher temperatures) |
|---|
Max Pressure | 40 psi at 180°C |
|---|
Voltages | 200-400VAC,
single or 3 phase
model dependent |
|---|
Industries
- Semiconductor Fabrication
- Solar Cell Manufacturing
- Flat-Panel Display, LEDs & Electronics
- Chemicals Manufacturing
- Industrial Manufacturing
Applications
Anodizing
Anodizing is an electrochemical process of converting a metal
surface into an oxide layer. Mainly aluminum is used for anodizing,
although other nonferrous metals, such as titanium and magnesium,
can also be anodized. The metal part is connected as the anode and
immersed into an acid electrolyte bath, where an electric current
is applied to grow the oxide layer from the piece. The resulting
surface finish will provide functional properties as
corrosion-resistance and durability, as well as decorative
properties. Surplus heaters provide beautiful, precise finishes.
Surplus power supplies deliver high current, high accuracy, and
high energy efficiency to meet a modern anodizing process's
requirements.
Products For Anodizing |
MOTS SINGLE – BOTTOM, DERATED
Derated, low watt density, L-shaped, bottom, metal over the side
Immersion Heater. Single or Three phase. Three phase. 500-6000
watts, 120-480 volts. .
| MOTS TRIPLE – L SHAPED
L-shaped, bottom style metal over the side heater. Three phase.
Single or three phase. 3000-36000 watts, 200-600 volts. 
| 6HS SERIES – TUBULAR
Over the side, 6 element, tubular heater. Three phase. 6000-21000
watts, 208-600 volts. 
|
MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to
300°F (149°C). Single or three phase. 18000-54000 watts, 208-600
volts. 
| MOTS TRIPLE – DEEP TANK
Deep tank, metal over the side heater. Three phase. Heats up to
300°F (149°C). Single or three phase. 18000-54000 watts, 208-600
volts.
 | G (GRID) SERIES COIL
Efficient horizontal, vertical and L-shaped Immersion Coils for
larger tanks. Available in steel, 316 stainless steel and titanium. 
|
9HX SERIES
Low watt density, 9 element fluoropolymer (PTFE) sleeved 304
stainless elements inert to most solutions. Three phase. 3000-18000
watts, 208-600 volts.
 | 6HX SERIES
Low watt density, 6 element fluoropolymer (PTFE) sleeved 304
stainless elements inert to most solutions. Three phase. 2000-12000
watts, 208-600 volts.
 | 3HXOL SERIES Low watt density, 3 element, bottom heater. Fluoropolymer (PTFE)
sleeved 304 stainless elements inert to most solutions . 3000-18000
watts, 208-480 volts. 
|
HXF SERIES
Low-watt density, spiral heater. Fluoropolymer (PTFE) sleeved 304
stainless elements inert to most solutions. 500-6000 watts, 120-600
Volts.
 | HX SERIES
Low watt density, spiral. Fluoropolymer (PTFE) sleeved 304
stainless elements inert to most solutions . Single phase. 500-9000
watts, 120-600 volts.
 | 3HX SERIES
Low watt density, 3 element heater. Fluoropolymer (PTFE) sleeved
304 stainless elements inert to most solutions. Three phase.
1000-6000 watts, 120-600 volts. 
|
An inline chemical heater is a device that heats a fluid as it flows through a pipe or tube,
rather than heating a whole tank of liquid. These heaters are
designed to quickly heat the fluid at the point of use, offering
advantages like faster heating, reduced heat loss, and improved
efficiency. They are commonly used in industrial settings for
heating chemicals, solvents, and other fluids in processes like
semiconductor manufacturing, chemical processing, and fluid
handling.
Key Features and Benefits of Inline Chemical Heaters:
Fast Heat-up:
Inline heaters allow for rapid heating of continuous fluid flows,
eliminating the need to wait for an entire tank to reach the
desired temperature before using the heated fluid.
Point-of-Use Heating:
The fluid is heated directly where it's needed, minimizing heat
loss and energy consumption.
Efficient Energy Usage:
Focusing heat on the flowing fluid reduces energy waste compared to
heating a large volume.
Versatile Applications:
Inline heaters are available in various designs and materials to
handle a wide range of chemicals, solvents, and temperatures.
Material Compatibility:
Many inline heaters are made with materials like stainless steel,
fluoropolymers (PFA/PTFE), quartz, and titanium to resist corrosion
and chemical reactions.
Safety Features:
Some inline heaters incorporate features like gas purging to remove
chemical permeation, temperature sensors, and self-limiting
technology for safe operation in various conditions.
Customization:
Options for single-pass or recirculating applications, different
power outputs, and various fluid connections enable customization
for specific process needs.
Low Wattage Options:
Some inline heaters are designed for low wattage, making them
suitable for sensitive chemistries and applications where
maintaining precise temperature control is crucial.
Applications of Inline Chemical Heaters:
Semiconductor Manufacturing:
Heating chemicals for cleaning wafers, stripping resist, and
various process steps.
Chemical Processing:
Heating and maintaining temperatures for chemical reactions,
mixing, and other process steps.
Solvent Handling:
Heating solvents for use in cleaning, extraction, and other
applications.
Ultra-High Purity (UHP) Applications:
Inline heaters designed for ultra-high purity materials are
essential for processes like deionized water heating,
pharmaceutical manufacturing, and advanced materials science.
