Induction Heating Carbide Tip Brazing Machine Billet Induction
Heating Machine
Main characteristics:
1, MOSFET and Inverting technologies of First generation been used;
2, Simple structure and light weight;
3, Simple to operate, A few minutes is enough to learn it;
4, Simple to install, Installation can be done by unprofessional
person very easily;
5, Advantages of the model with timer: The power and the operating
time of the heating period and the retain period can be preset
respectively, to realize a simple heating curve, this model is
suggested to use for batch production to improve the repeatability;
Heating (hot forging, hot fitting and smelting)
1 Hot forging aims to fabricate the work pieces of certain
temperature (different materials require different temperatures)
into other shapes through forging press with the help of punch
press, forging machine or other equipments, for instances, hot
extrusion of watch case, watch flan, handle, mold accessory,
kitchen and table ware, art ware, standard part, fastener,
fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or
metals with nonmetals through the heating based on the principle of
hot expansion or hot smelting, for instances, embedded welding of
copper core of computer radiator with aluminum sheet and speaker
web, compound of steel and plastic tube, sealing of aluminum foil
(tooth paste peel), motor rotor and sealing of tubular electric
heating element.
3. Smelting mainly aims to melt the metal into liquid by using the
high temperature, which is mainly applicable to the smelting of
iron, steel, copper, aluminum, zinc as well as various noble
metals.
B. Heat Treatment (surface quench)
It is mainly aims to change the rigidity of the metal materials
through the heat treatment to work pieces. Detail applications are
stated as follows:
1. Quench for various hardware and tools, such as plier, wrench,
hammer, ax, screwing tools and shear (orchard shear).
2. Quench for various automobile and motorcycle fittings, such as
crankshaft, connecting rod, piston pin, chain wheel, aluminum
wheel, valve, rock arm shaft, semi drive shaft, small shaft and
fork.
3. Various electric tools, such as gear and axes.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain
temperature for the purpose of connecting two types of metals of
the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool,
abrasive tool, drilling tool, alloy saw blade, hard alloy
cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering
and brazing of metals of the same variety or different
varieties, such as hardware toilet and kitchen products,
refrigerating copper fitting, lamp decoration fitting, precision
mold
fitting, hardware handle, eggbeater, alloy steel and steel, steel
and copper as well as copper and copper.
3. Welding of heating disc of electric hot-water kettle mainly
refers to the braze welding of stainless steel flat base, aluminum
sheet and tubular electric heating elements of various forms.
Parameter
| work power | 220V-520V | | input current | 25A | | Fluctuating output power | 25KW | | fluctuating frequency | 30-80KHZ | | output current | 200-1200A | | the flow rate of cooling water | 0.06-0.12Mpa 7.5L/Min | | water temperature protection point | 40C | | product size | main 550x225x480mm | | transformer : 350x215x380mm | | net weight | main : 21.5 kgs | | transformer : 17 kgs |
|
Features of high frequency induction heating machine
(1) High efficiency: Metal can be heated to its desired temperature, even its melting
point, instantly.
(2) Energy saving: The induction heating machine adopts IGBT from Siemens & LC series
circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods,
significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can
install the induction heating machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction heating machine uses electricity, producing little
waste gas and water.
