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More than 15-years industrial Motion Control Experiences
AH064 Series RATIO 3 to 100 Extra High Precision Helical Gear
Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
Kaifull PRMCAS extra high precision AH064 SERIES helical gear
planetary gearboxs are widely used in high-end industrial
automation fields and greatly appreciated by our customers
worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation
Applications
Helical gear planetary gearboxes machines are widely used in the
industrial fields, especially suitable for applications that
require high precision, high load and high reliability, such as CNC
machine tools, civil carving machines, medical equipment, laser
equipment, automobile manufacturing, robotics, metallurgy Rolling
machines and roll machines, aerospace, military equipment, new
energy system, communication automatic adjustable antennas,
scientific measurement of calibration equipment, shipbuilding
industry, etc.
The following are several common applications of oblique or helical
gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft
of the machine tool, inlet transmission and other parts to improve
the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the
transportation belt, handling machinery, robot and other equipment
on the automation production line to achieve accurate location
control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the
transportation, assembly and closed links of packaging machinery to
improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines,
integrated machines and finishing machines in textile machinery to
achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission
device in the car transmission. It is widely used in the automotive
industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is
usually used in transmission mechanisms such as rolling machines
and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely
used in the ship industry. For example, in the host, auxiliary
machine and pump device of large ships, oblique teeth planetary
reducer can provide stable output torque and smooth transmission
effect.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
High transmission efficiency of helical gear: The helical gear meshing structure is compact and the transmission
efficiency is higher, generally all stage range can be 94% to 99 %.
The helical gear transmission is more stable: the stability of the transmission ratio is the basic requirements of
various reducers. Among them, precision planet reducer is widely
used in various needed machinery and equipment and requires higher
stability. Therefore, compared with the straight gear system, the
helical gear technology with more accurate bite force can be more
stable.
Higher rigidity: The helical gear of the planetary reducer has a large convergence,
and there is a large number of meshing gear during the operation,
which greatly reduces the impact and noise. Run at high speed.
Lower noise: When the speed of the helical gear planetary reducer and the spur
gear reducer are the same speed, the noise of the helical planet
reducer is lower than the straight gear reducer. The reason is that
the helical gear planetary reducer first contact the surface, but
the positive gear is face-to-face. The helical gear is lubricated
and smooth during the transition, and the noise generated by sudden
changes due to contact during operation is much smaller than that
of a straight gear.
Smaller in size: In the process of processing, the number of gear is small to avoid
the lower cut gear. The corresponding gears will be much smaller.
Therefore, under the rack number of the same specifications, the
volume of the helical gear planetary reducer will be relatively
smaller.
The helical gear has various styles and sizes: The helical gear planetary reducer is more comfortable than the
spur or straight gears. The transmission shaft of the helical
planet redeeming does not need to be at the same level as the rear
axis. If it is a straight gear planetary reducer, it only needs to
be at the same level.
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AH064 Series Helical Gear Planetary Gearbox General Technical
Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 1500 |
| Max. Axial Force (N) | 750 |
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 60 |
| Average Lifetime (hour) | 20000 |
AH064 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 18 | 27 | 27 | 27 | 18 |
| Emergency Stop Torque (N) | 54 | 81 | 81 | 81 | 54 |
| Rotor Inertia (Kgcm2) | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1 Precision |
AH064 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 35 | 37 | 37 | 37 | 37 | 27 | 37 | 37 | 37 | 27 | 18 |
| Emergency Stop Torque (N) | 105 | 111 | 111 | 111 | 111 | 81 | 111 | 111 | 111 | 81 | 54 |
| Rotor Inertial (kg.cm2) | 0.127 | 1.088 | 0.075 | 0.075 | 0.064 | 0.064 | 0.064 | 0.075 | 0.075 | 0.075 | 0.075 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or
need any customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us
and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
