Replace Traditional Pneumatic Fluid Spraying System Desktop
Ultrasonic Precision Spraying Machine for Liquid Atomization
Description:
Ultrasonic spray is a unique spray technology, which is based on
ultrasonic spray nozzle technology. The material sprayed is first
in a liquid state, which can be a solution, sol, suspension, etc.
The liquid coating is first atomized into fine particles through an
ultrasonic atomization device, and then uniformly coated on the
surface of the substrate with a certain amount of current carrying
gas, forming a coating or thin film. Compared to traditional
pneumatic two fluid spraying, ultrasonic atomization spraying can
achieve better uniformity, thinner coating thickness, and higher
accuracy. Meanwhile, due to the fact that ultrasonic nozzles do not
require air pressure assistance to atomize, the use of ultrasonic
spraying can significantly reduce paint splashing during the
spraying process, achieving the goal of saving paint. The paint
utilization rate of ultrasonic spraying is more than four times
that of traditional two fluid spraying.
Parameters:
| Product Type | Laboratory desktop FS620 | Pilot type vertical FS650 | Online production type FS680 | FS1005 | | Spray nozzle operating frequency | 20-200KHz | 100KHz (120KHz或150KHz for select) | | Nozzle power | 10-100W | 2~ 10W | | Continuous spraying volume max | 20-1200ml/h/pcs,Scalable | 0.01-l/min | | Effective spraying width | 2-260mm/pcs,Scalable | 1-5mm | | Spray uniformity | <5% | <5% | | Solution conversion rate | ≥95% | ≥95% | | Dry film thickness | 20nm-100μm | 20nm-1μm | | Solution viscosity | ≤50cps | ≤10cps | | temperature range | 1-60℃ | 1-60℃ | | Atomized particles (median value) | 10-45μm (Distilled water), determined by the frequency of the
nozzle | 10-25μm(Distilled water), determined by the frequency of the nozzle | | Diversion pressure max | ≤0.15MPA | ≤0.05MPa | | input voltage | 220V±10%/50-60Hz | 220V±10%/50-60Hz |
|
Advantage:
1. 4-fold advantage: Ultrasonic atomization spraying can achieve up
to 4 times the utilization rate of traditional spraying,
effectively reducing material costs
2. Nanoscale film thickness: The thinnest film thickness that can
be prepared by ultrasonic atomization spraying can reach tens of
nanometers, with highly consistent uniformity
3. No pressure atomization: atomization is generated through
high-frequency ultrasonic vibration, without the involvement of air
pressure, effectively avoiding the impact of high air pressure on
the substrate
4. Precision motion module: The XYZ three-axis adopts imported
servo motors, and the module adopts a fully enclosed linear screw
module, significantly improving its service life. The repeated
positioning accuracy can reach 0.01mm
5. Ultrasonic nozzle system: FUNSONIC has developed and produced
dozens of ultrasonic nozzles, which can be suitable for various
working conditions and film thickness requirements
Replace Traditional Pneumatic Fluid Spraying System Desktop
Ultrasonic Precision Spraying Machine for Liquid Atomization
