Orthogonal Spiral Gear Compact Structure For Transmission Equipment
This set of orthogonal 10:1 ratio gears for reducers can be
introduced from the following aspects:
1. Structure and Transmission Principle
It usually adopts a spiral bevel gear structure, where the small
driving gear and the large driven gear mesh orthogonally. With a
speed ratio of 10, the driven gear rotates 1 circle when the
driving gear rotates 10 circles, achieving the core function of
"speed reduction and torque increase".
2. Performance Advantages
▶High Transmission Precision:
The gears undergo precision machining processes. Ensuring low
backlash and high smoothness during meshing. The orthogonal layout
enables vertical transmission direction conversion while reducing
axial force interference, further improving precision.
▶Strong Load - Bearing Capacity:
The line - contact design of the spiral tooth surface distributes
the load more evenly. Indicating that such gears can withstand
large torque and are suitable for medium - to - heavy load
transmission scenarios.
▶Low Noise and Vibration Damping:
The continuous meshing characteristic of spiral teeth combined with
precisely machined tooth profiles can effectively reduce
transmission noise and vibration.
▶Compact Structure:
The orthogonal layout can "reduce the space occupation of the
transmission system". The orthogonal design of gears is the core
factor to achieve this feature, suitable for equipment sensitive to
installation space.
3. Key Parameters and Specifications
▶Speed Ratio: Fixed at 10:1, clearly defining the ratio relationship between
input speed and output speed to meet specific speed reduction
requirements.
▶Torque Range: The torque - bearing capacity of orthogonal 10:1 ratio gears of
different models/series varies due to differences in size,
material, and process, covering transmission requirements from
light to medium - heavy loads.
▶Material and Process: Commonly made of alloy structural steel and strengthened by
processes such as carburizing and quenching, gear grinding. In some
lightweight scenarios, aluminum alloy is also used for the shell
and steel for the gears to balance weight and strength.
▶Installation and Adaptability: It supports various installation forms. The input/output shaft
specifications are diverse, which can adapt to the connection
requirements of different motors and load ends.
4. Typical Application Scenarios
▶Industrial Automation Equipment: Such as robot joints and precision machine tools.
▶General Mechanical Transmission: Small conveying equipment, packaging machinery, etc., utilize
their characteristics of "compact structure + 10:1 speed reduction"
to match the speed/torque of the motor and the actuator.
▶Special Equipment: Some medical equipment and small transmission units in the
aerospace field also use such orthogonal 10:1 ratio gears.
In summary, through precision orthogonal spiral tooth design, this
set of orthogonal 10:1 ratio gears performs excellently in terms of
transmission precision, load - bearing capacity, space utilization,
noise reduction, and vibration damping. It is the core component
for reducers to achieve "10 - fold speed reduction and torque
increase" and is widely used in mechanical transmission scenarios
from general to high - end.
| Category | Core Points | Typical Performance |
|---|
| Structure and Transmission Principle | Spiral bevel/hypoid gear, orthogonal meshing, speed ratio 10:1 | When the driving gear rotates 10 times, the driven gear rotates 1
time, achieving speed reduction and torque increase. |
| Performance Advantages | High precision, strong load - bearing capacity, low noise &
vibration damping, compact structure | Gear grinding + hard tooth surface process ensures high tooth
surface precision; line - contact design bears large torque;
continuous meshing of spiral teeth reduces noise; orthogonal layout
saves space. |
| Key Parameters and Specifications | Speed ratio, torque range, material & process, installation
adaptability | Fixed speed ratio 10:1; torque covers light - to - heavy loads;
commonly uses alloy structural steel + carburizing quenching/gear
grinding; supports multiple installation forms with diverse shaft
specifications. |
| Typical Application Scenarios | Industrial automation, general machinery, special equipment | Robot joints, precision machine tools; small conveying/packaging
machinery; medical equipment, small transmission units in
aerospace. |
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes ×
Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in
customized production of micro high-precision spiral bevel gears
and hypoid gears through our multiple CNC seven-axis five-linkage
spiral bevel gear grinding/milling machines and Gleason spiral
bevel cutter technology. With DIN 6 precision class (tooth profile
error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high
reduction ratios, we deliver reliable transmission solutions for
robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in
controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a
transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working
days.
Contact Us Soon for gear optimization proposals and 3D meshing
simulations!
