ISO9001 Assembled Mechanical Seal Wet Sand Grinding Machine Mill 30L Ceramics

Double End Mechanical Seal Great Fineness Wet Grinding Ceramics Sand Mill Machine

The main introduction:

This sand mills are wet grinding machine for dispersion and grinding, and widely used in in coating and paint, pigment, pesticide and agro-chemical industry, pigment and dyestuffs, printing inks, gravure inks, food and food processing,non-metallic minerals. The main consists of chamber and disc dispersing system including the turbine separation. The series have great flow rate and super fine discharging, the finally fineness can be reach 1um for D90 and 200-300nm for D50 .The cooling efficiency is better than normal mills because the sectional double spiral water course is more beneficial to heat exchange. The grinding efficiency is higher 15-30% than traditional mill machines; the combined disperser can rapidly increase dispersing efficiency. All the materials of contact parts could be choosen from wearable steel, stainless steel, and PU and silicon carbide ceramics for meeting different requirements.

The advantages of sand/ bead mill

1. The structure is compact and stable:

The motor is placed on the upper part, the grinding chamber is placed on the lower part, and the total height of the equipment is low. Bead mills with volume over 20L are equiped with cylinder slide rail for easy maintenance.

2. Double mechanical seal:

It has 2 patented technologies, with forced coolant, sealing ring resistant to 1600 kinds of solvents, coolant is compatible with materials, no pollutants, reliable operation.

3. Discharge separation system:

Large flow, nonclogging: dynamic hollow rotor-super large area slot cylinder separator uses dynamic centrifugal force separation principle.Use of extremely small grinding beads ( 0.3 to 3 mm).No export blockage occurs under high flow conditions. Good heat dissipation, narrowest particle size distribution.

4. Disc materials and shape:

3 side discs, 4 side discs, curved discs, lumbar discs and eccentric discs, different materials can be selected, such as stainless steel, alloy steel, ceramic, hard alloy, polyurethane, etc.

5. Grinding inner chamber :

It has two patented technologies: chamber cooling and disassembly. The chamber volume is from 0.6-300L. The materials are stainless steel, alloy steel, ceramic, hard alloy, polyurethane, etc.

6. Electrical display and control:

Basic column of operation type, more integrated higher control system and PLC Allwin data acquisition hardware and software system, and more process control and process optimization system.

The working principle:

1. The materials are pumped to pipe to feed the solid-liquid mixture material that has been pre-dispersed and wetted by the mixer into the chamber

2. The material and the grinding medium in the chamber are stirred by the high-speed rotating disperser,

3. The solid particles in the material and the grinding medium produce stronger collision, friction, and shearing effects with each other to achieve the purpose of accelerating the grinding of fine particles and dispersing .

4. The material passes through a dynamic separator to separate the grinding medium and flows out of the discharging pipe.

The technical data:

The Configuration instructions:

1. Outer Chamber: 304 stainless steel

2. Inner Chamber: silicon carbide ceramics (9Cr18Mo alloy steel, SUS304 stainless steel for choice)

3. Dispersing shaft: 40Cr with hard chromium plating

4. Dispersing disk: 304 stainless steel( PU coated with 304 stainless steel, Cr12MoV alloy steel for choice)

5. Mechanical seal: double end mechanical seal with pressure of 0.45 Mpa,(patent technology)

6. Feeding and discharging end covers on the chamber: 304 stainless steel

7. Static discharge screen ring: 304 stainless steel screen ring with 304.Gaps: 0.5mm.

8. Feeding pump: diaphragm pump(G1', brand: Ingorsoll Rand)

9. Alarming system: applied for each machines or for your choice

10.Operating control: button type or PLC for your choice

This series from 5L to 300L

"SUPER" SP series of Bead Mill
Type	Working Volume (L)	Power (kW)	Grinding Beads (mm)	Throughput (kg/h)
SP5	5	7.5	0.3-3.0	20-200
SP15	15	15	0.3-3.0	50-500
SP30	30	30	0.3-3.0	70-700
SP50	50	37	0.3-3.0	100-1000
SP100	100	55	0.3-3.0	300-3000
SP250	250	75	0.3-3.0	450-4500
SP300	300	90	0.3-3.0	550-5500

The detailed production show:

Also offered the related products:

Dispersing machine & the Zirconical beads, This 2 products are much important for the Bead mills, this materials is pre-dispersing well, It's better for grinding with bead mill after pre-dispesing well. Also the zirconia beads (grinding beads with different size for meeting different finally fineness.

The company advantages:

• Long history and plentiful experiences with 25 year
• Master the core technology of dispersing and grinding
• With imported four –axis Haas machining center
• Have laboratory for grinding test and detection the fineness.
• With ISO9001 certification and more than 11 patents of sand mill
• Widely used in industries : Paint and Coating ,Pigment and dyestuffs, Printing inks, Gravure inks, Medicine and Cosmetics, food and food processing, Pesticide and Agrochemical industry, Hi-Tech nanometer products.

FAQ:

Q1: Are you a trading company or manufacturer?

A1: We are the manufacturer.

Q2: Where is your company and factory located? How can I visit you?

A2: Our company is located in Tongxing industrial zone in Caijia Town, Beibei, Chognqing, China. Post code: 400709. It takes about 0.5 hours

from Airport to our coampny by car. All our clients, from home or abroad, are warmly welcome to visit us!

Q3: Do you have own R&D team?

A3: Yes, we have 12 engineers, and our products could be customized for your requirements.

Q4: How about the quality?

A4: We have professional engineers and a strict QA& QC system, Our factory comply with the IS09001 standard strictly.

Q5: What is your after-sale service?

A5: we offer 100% guarantee on our product and agree 1:1 replace defective products. Firstly we offer the video instruction for maintenance for you ,if need ,we will arrange engineer for you.

Q6: How is the payment?

A6: Firstly paid the deposit, then paid the balanced before shipping.

If need more detailed information and price , please don't hesitate contact us, Also Warmly welcome to visit us.

Allwin Machine & Equipment Co., Ltd. is a Chinese national high-tech enterprise and specialized manufacturer of wet grinding, dispersing equipment, and production lines. Established in 1993 in Chongqing, China, we have been certified with ISO9001:2015.

With 30 years of industry experience, Allwin is committed to helping providing customers with full-process services from construction planning, product supply, to providing complete production lines, personnel training, and lifelong maintenance services.

Allwin specializes in the research and production of bead mills, mixers, dissolvers, customized production lines, tanks, and zirconia beads, with 30 years of industry experience and proficient in wet grinding core technology. We have sold more than 10,000 devices, serving 180 cities in China and exporting products to multiple countries.

Our customer base mainly covers Battery, Ceramics, Nanomaterials, Coatings, MLCC/LTCC, Pharmaceuticals, Food, Titanium dioxide, Personal Care, Papermaking, Inks, Pesticides, Graphene, Metallic and Non-metallic Minerals and more.

We have a professional R&D team, After-Sales Service team, Process Production department, run a Product Lifecycle Management (PLM) system. Our equipment is excellent, from materials to parts are all produced by CNC. The quality characteristics of our products are stable, reliable, interchangeable well, Precise, low noise, and long life. As a manufacturer, we comply with the ISO9001 standard strictly.

Allwin workshop:

Allwin Service:

1. Video instructions for installation and commissioning, if need, we will arrange engineer to your factory.

2. 12-24H feedback any customers questions, firstly offer the video help you solving, if need arrange maintenance engineer for you.

R & D Team：

1. Allwin has been authorized with more than 11 patents and established cooperation with universities. Allwin has more than 12 engineers for Design and optimizing.
2. Whole production solution: Allwin can offer the Whole production solution for you, from Dispersing to grinding, from accessories to grinding media.

Sales Team:

      Allwin have professional sales team for you, before order we will recommand the suitable mills for your according to your requiriments and materials characteristics.

Quality Team:

       Allwin have professional engineers and a strict QA& QC system, Our factory comply with the IS09001 standard strictly.

Production Team:

•      Advanced machining center and skilled operators.