General condition of equipment :
The bottle inspection system includes mechanical conveying, AI
vision hardware equipment and high-performance GPU processing
platform. The entrance and exit of the inspection equipment can be
integrated with the on-site conveyor line to realize the defect
detection of the bottle, and the detection of unqualified products
can be realized automatically. To exclude, both parties need to
pre-determine the connection height of the equipment and the layout
of the workshop site, and use the attached description as the basis
for the implementation of both parties.
During the detection process, the critical fluctuation state of
certain detection item data may affect the judgment, which will
lead to a certain probability of product misdetection. According to
the actual situation, the system software parameter settings can be
adjusted to achieve actual results.
Equipment Overviews
Black spots, stains, hair, impurities (different colors) will be
analyzed and processed according to the black spot detection index.
The gray value contrast difference value of this item is more than
40, which can be effectively detected. If the sample has
transparent oil stains or light black spots, and the gray value
contrast difference value is less than 40, the detection effect
cannot be achieved.
If the product structure features are more complex, in actual
inspection applications, there will be a certain area of
detection blind zone (such as the area under the thread and the
ring, etc.) in the overlapping area of the planar lens imaging
structure, and the image collection may not be able to detect
effectively .
Detection performance :
The counting function can be realized, and the counting accuracy
rate is 99.9%.
The equipment needs to be regularly maintained and cleaned.(such as
conveyor belt cleaning, camera cleaning, etc.).
It is necessary to provide each defective product or defective
product image contained in the above-mentioned test content, we
will meet the test standard according to the actual sample.
| Items | Quantity | Units |
| Camera(2,300,000Pixel) | 7 | Pcs |
| Camera lens | 7 | Pcs |
| Frequency flash source | 3 | Set |
| Photosensor | 2 | Pair |
| Ejector | 1 | Pcs |
| Power supply | 3 | Pcs |
| Circuit trigger plate | 1 | Piece |
| industrial computer | 1 | Set |
| Touch Screen | 1 | Set |
- AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training.
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history.
- Multi-orientation: 360 ° comprehensive inside and outside the
bottle without dead corners for medical packaging bottle caps,
bottle mouths, bottle bottoms.
- High precision: detection accuracy can reach 99.5%.
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs.
- Easy to operate: It is easy to operate and easy to maintain.
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment.
Machining Process
