Convential Commutator Armature Dual Flyer Winding Machine For Slot
Com Rotor WIND-ST-TD2B
Winder Main Data and Application:
Armature winder for tang commutator is common and normal because
slot commutator has a hook on each
segment which catches the magnet wire in the winding machine.It's easy to achieve flyer winding.
Convential commutator requires insertion of magnet wires into the
commutator slots which is a manual
operation completed after the armature wires have already been
wound.
Because of the high labor rates associated with the conventional
commutator,
the final motor cost is often times much higher than motors
manufactured with tang comms.
Why Slot type convential commutator are still widely used in
armature such as vacuum cleaners,
hammers power tool in which the commutator is without hook tang and
have a special way for
pressing and hooking the copper wire to commutator wire slot area?
1. Because conventional comms they are typically considered a better design
choice for applications
that have high vibrations and/or RPM, also conventional commutator
save the copper hook in material,
2. The motor manufacturers can reduce raw material cost if use
conventioanl comm and hook commutator
with the similar dimenson, the only difference is the amature with
or without tang.
WIND-ST-TD2B is the most consistant winding quality winder for
conventional type commutator armature
in China, Wind Automation offer the winding solution for kinds of
no hook commutator with big wire size,
with special winding diagram.
| Armature Informaiton | Size | Remark |
| Copper Wire Diameter | 0.20~1.2mm | AWG17 ~ AWG32 |
| Armature Diameter Range | 20~90mm | 0.787'' ~ 3.543'' |
| Armature Stack Length | 10~130mm | 0.394'' ~ 5.118'' |
| Commutator Diameter | 8~60mm | 0.315''~2.362'' |
| Armature Slot Number | Odd, Even Slots | |
| Turns No. | 0~99999 | |
| Flier Fork Speed | 0~2000RPM | |
| Indexing Speed | 0~2500RPM | |
| Total Power | 3.5KW | |
| Operation Method | Step, Auto, JOG | |
| Power Source | AC380V 50/60Hz | 3Phase |
| Air Source | 5~7KG/cm2 | 0.5~0.7MPa |
| Gross Weight | about 1000KGS | |
| Dimension | 1530mm x 1280 mm x 1650mm | |
Armature/Rotor Winder Advantages:
1. Armature winder WIND-ST-TD2B is dedicated machine for winding
slotted type
no hook commutator armature,obtain good adaption for slot type
commutator with groove
2. No need to work with special designated slotting undercutting
machine
3. Comparing to hook type armature, slotted type armature save
copper wire and reduce cost,
but winding slotted type armature can be a challenge
because slotted type commutator armature winder is different from
hook type armature winder
WIND-ST-TD2B is the best winder for slotted type commutator in
China during machine manufacturers
4. 98% yield rate above assured when the slot commutator quality is
good
Armature Winding Machine Operation process:
Operator only need to load and unload armature,
other actions such as hooking, winding, indexing and cutting are
automatcial process
Winding and welding are the two most improtant process in building
motors, WIND-ST-TD2B winding
machine is mainly for automatical lap winding a slotted type
commutator armature as below:
1. Straight stack armature and
2. Skew lamiantion rotor
The purpose of these armature winder is to create a magnetic field
lap winding coil
when a current is run through them,
Armature Winder Main configuration:
PLC: MITSUBISHI
Servo control system: DELTA
Touch screen: MCGS7062KS
Pneumatic system: AIRTAC
Tension :Hysteresis tension
Linear guide way: HIWIN
Main electrical components:Korea and Japan
