High Degree Of Automation Of Ceramsite Sand Production Line
Ceramsite sand production line is a complete set of equipment used
to produce ceramsite sand. Its main raw materials include bauxite,
fly ash, and shale.
Applications of ceramsite sand:
Ceramic sand is an alternative to medium- and low-strength
proppants such as natural quartz sand, glass balls, and metal
balls. It is primarily used for downhole support in oil fields to
increase oil and natural gas production. It can also be widely used
in building materials, horticulture, food and beverages, refractory
insulation materials, chemicals, and petroleum industries,
encompassing a wide range of applications.
Main Equipment for a Ceramic Sand Production Line:
The main equipment for producing ceramsite includes: raw material
storage silos, dust suppression chambers, and dredging equipment.
Auxiliary equipment for producing shale ceramsite includes:
crushers, screens, belt conveyors, feeders, elevators, and
discharging equipment.
Auxiliary equipment for producing fly ash and clay ceramsite
includes: roller mills, twin-shaft mixers, pelletizers, screens,
and conveyor belts.
Ceramsite sand production line process flow:
Raw materials (fly ash and a fixed amount of additives) are mixed
and ground – pelletized – sintered and expanded – stacked –
transported (bagged). A double-drum rotary kiln is ideal for
producing fly ash ceramsite. The preheating and drying sections of
the kiln can be independently controlled to adjust the preheating
time according to the raw material's condition. The process flow is
as follows: raw material mixing – pelletizing – screening –
sintering – stacked – transported (bagged). During operation, care
should be taken to prevent material agglomeration in the kiln,
which could affect quality.
| Advantages of the ceramsite sand production line: |
| The entire ceramsite sand production line features a more rational
process design, smooth operation, and a high degree of equipment
automation. |
| The entire ceramsite sand production line utilizes mechanized,
integrated control, saving labor and reducing labor intensity,
significantly reducing labor costs for users. |
| Real-time monitoring of core equipment firing parameters fully
guarantees the firing quality of the final product, resulting in a
higher yield rate. |
| The entire ceramsite sand production line boasts high thermal
energy utilization, significantly reducing energy consumption,
operating costs, and significantly lowering production costs. |
Product Display of Ore Grinding Mill
Ore Grinding Mill
FAQ
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery,
construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management
certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before
shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong
we will provide the technical advice and find solution immediately.
For those wearing parts we guarantee high quality parts for
long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and
parts maintenance if end user needs.
After Sales Service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
Ore Grinding Mill
