Ideal For E-commerce Warehouses Swivel Wheel Sorter Comprehensive
Technical Support
The Swivel Wheel Sorting Machine, commonly referred to as the
Divert Wheel Sorter or Rotating Wheel Sorter, serves as an
effective solution for sorting packages and cartons within conveyor
systems. This apparatus includes an electric drum (wheel), a
steering mechanism, a control unit, and a structural frame. It
facilitates the movement of items by rotating the electric drum,
while servo motors and steering modules adjust the direction and
angle to redirect items as needed.
This machine can handle a variety of packaging types, including
cartons weighing up to 50kg, waterproof bags, woven bags, and
irregularly shaped yet relatively flat-bottomed packaging. The
Swivel Wheel Sorting Machine boasts high-speed sorting
capabilities, operating at a velocity of 2m/s and processing up to
6000 items per hour. This technology is widely implemented in
postal services, express delivery, e-commerce logistics, and
distribution centers. For further information about the Swivel
Wheel Sorting Machine, please review the details below or contact
our customer service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm |
| (Example for a 1-meter wide device) | MIN:150*150*30mm |
| Sorting Success Rate | 99.99% |
| Sorting Modes | Single-sided sorting / Double-sided sorting |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) |
Product Features
Versatility
The swing wheel sorter features a flat surface composed of numerous
small electric rollers. These rollers, which are coated with
rubber, provide a broad area of flexible contact with the base of
items, ensuring a smooth and efficient sorting process. This design
is particularly beneficial for conveying and sorting various
parcels, clothing, books, boxes, cartons, and soft packages.
Efficient Sorting
The swing wheel sorter primarily uses electric rollers as its
conveying medium. These rollers are advantageous due to their high
load capacity, low noise levels, rapid operation, and smooth
transmission. By simplifying the design and removing complex
transmission mechanisms, the swing wheel sorter achieves remarkable
efficiency, sorting up to 6000 items per hour.
Compact Structure
This sorting machine is characterized by its straightforward
design, robust structure, and low failure rates. The steering
mechanisms are connected via articulated bearings, allowing precise
adjustments to the steering angle based on operational
requirements. Servo motors provide steering power, ensuring quick
response times and smooth sorting. Each swing wheel sorter is
equipped with multiple independently controlled steering modules
that respond to sorting signals.
Quick Installation and Removal
The swing wheel sorter’s single-group and single-row modules
utilize a standardized, modular design. The independent conveying
units can be easily detached from the transmission components,
enabling quick disassembly and maintenance.
Application
The swing wheel sorter is optimized for efficient sorting, making
it ideal for managing various types of parcels, clothing, books,
boxes, cartons, and soft packages. It is extensively used in
logistics, including express delivery services, logistics centers,
and warehouses. In these settings, the swing wheel sorter can
rapidly and accurately sort express parcels and goods.
In e-commerce warehouses, this sorter plays a crucial role in
efficiently processing numerous orders and packages. Its
effectiveness has led to widespread adoption in e-commerce
logistics. Additionally, within manufacturing production lines, the
swing wheel sorter aids companies in effectively handling raw
materials and components, ensuring proper categorization and
storage. Its applications extend to sectors such as healthcare,
food production, and renewable energy.
Advantages
Advanced Technology
The Realkey swing wheel sorter features an advanced control system
paired with sensors to optimize equipment operation based on
package arrivals, ensuring high efficiency and energy savings. The
servo-driven sorting system allows for quick response times and
precise control of turning angles. Various sorting modes, including
uni-directional, bi-directional, and multi-angle sorting,
accommodate a range of user needs.
Precision Manufacturing
Components are produced using CNC precision machining, leading to
meticulous assembly and fine-tuning. This results in equipment that
is highly accurate, durable, quiet, and cost-effective in terms of
maintenance.
Safety and Stability
The Realkey swing wheel sorter is designed for robustness and
reliability, meeting advanced domestic standards for stability.
Comprehensive protective measures are incorporated into all
operational components, while thoughtful safety designs address
operator concerns.
Reliability
With 17 years of experience in logistics conveyance and automated
sorting, Realkey is well-equipped to provide tailored sorting
solutions. Our products are recognized for their durability,
establishing us as a trustworthy partner in the industry.
