Variety Of Tray Options Low Failure Rate Split Tray Sorter
Effective Space Utilization
The Split Tray Sorter, popularly known as the Bombay Sorter, is a
forward-thinking solution from Realkey, crafted to tackle the
sorting of small to medium-sized items, with a focus on flat
products. Its elliptical, horizontal ring structure comes in single
or double-row tray setups. Items ride these trays around a circular
path, and at set locations, the trays split open like gates,
letting contents fall into chutes or bins to wrap up the sorting.
By loading dual-row trays at once, this system hits speeds of up to
21,600 trays per hour, making it a star for sorting apparel, quick
mail, printed items, and non-fragile goods—even those with odd
shapes. Curious for more? See the product breakdown below or get in
touch with Realkey’s team.
Technical Parameters
| Equipment Model | STS-500DP |
| Sorted Items | Small parcels, envelopes, clothing, footwear, pharmaceuticals, etc. |
| Weight Range | 0.01kg≤M≤15kg |
| Size Range | MAX:400*400*600mm |
| MIN:50*50*2mm |
| Sorting Capacity | 11,520-21,600 pieces per hour |
| Sorting Accuracy | 99.99% |
| Feeding Options | Manual / Automatic Feeding
Single-side / Double-side Feeding
Single-end / Double-end Feeding |
|
|
|
| Sorting Drop | Direct drop / Buffer drop optional |
|
| Ring Line Speed | 8-1.5m/s, configured according to efficiency requirements |
|
| Pitch | 500mm |
| Overall Dimensions | Ellipse Width: 4.6m, Ellipse
Length: Confirmed according to the plan |
|
| Main Machine Power Consumption | 1.5KW/36 carts |
|
| Sorting Trigger | Pneumatic Control |
|
| Operating Noise | < 72 dB(A) |
Product Features
Strong Applicability
With trays guiding the way, this sorter handles lightweight,
floaty, or unconventional items that Cross Belt Sorters can’t
manage, sorting boxes, bags, cartons, and soft packs effortlessly.
Low-Speed High-Efficiency Sorting
The double-row “one cart, two trays” innovation doubles the output
of rival systems. At a relaxed 1.2m/s, it sorts 17,280 items
hourly, with dual-side feeding capable of reaching 34,560 items in
theory.
High Sorting Accuracy
Smart cameras catch codes from any direction with 99% success,
paired with sensors and PLCs that pinpoint routes fast, ensuring
trays deliver items right where they belong.
High Flexibility
Swapping chains for scattered low-power motors, it offers endless
layout options and destinations. Its slow pace also works with
manual loading—no fancy tiers required.
Small Footprint
Skipping extra feeding levels, it drops items straight into
containers, saving room. Its lean design hugs factory pillars,
keeping space use tight.
Low Energy Consumption, Simple Structure, Low Maintenance
Low-power motors spread across the system slash energy bills. The
mechanical drop-and-reset cuts extra power needs, and its gentle
speed keeps wear low for less upkeep.
Modular Design
Made of swappable parts, it’s a breeze to build, tweak, or move,
fitting any sorting challenge.
Application
Built for speedy sorting of small to medium goods, it’s a staple in
footwear, books, e-commerce, postal hubs, essentials, meds, and
jewelry. It’s perfect for consumer-facing centers managing batches
or returns, though fragile items need the RKSORT-NBS series
instead.
Advantages
V-shaped Tray Design
Its V-shaped trays grip rolling or weirdly shaped items—if it fits,
it sorts.
Heavy-duty Tray Option
Tough trays handle 15 kilograms each, ready for postal and courier
grind.
Merging Tray Technology
Dual-row trays split duties or team up for big items, adapting on
the fly.
Flat Stacking Technology
Flat goods like clothes or books land neatly packed, cutting manual
steps.
Safety Design
Tight trays and smooth edges keep it safe and steady at high
volume.
Reliability
Realkey’s 17 years in logistics automation back this sorter’s solid
track record.
