Strong Flexibility Split Tray Sorter Suitable For Sorting A Variety
Of Small And Medium-sized Items
The Split Tray Sorter (RKSORT-STS), also known as the Bombay
Sorter, is a professional sorting solution developed by RKSORT to
assist customers in achieving efficient sorting of small to
medium-sized items, especially flat items.
The Split Tray Sorter typically adopts an elliptical horizontal
ring layout with single or double-row tray arrangements. The items
to be sorted are placed in the trays and travel along the track on
the circular line. When they reach the designated position, the two
halves of the tray open like movable doors, allowing the products
to drop vertically into the chute below or into material boxes,
thus completing the sorting action.
Due to the ability to simultaneously place items on double-row
trays, the Split Tray Sorter operates at extremely high speeds,
making it an exceptionally efficient sorting device capable of
processing up to 21,600 trays per hour. It is particularly suitable
for sorting clothing, express letters, printed materials, and other
flat or non-fragile items, even irregularly shaped items can be
easily sorted.
For more details about the Split Tray Sorter, please refer to the
product description below or directly contact Realkey customer
service personnel.
Technical Parameters
| Equipment Model | STS-500DP |
| Sorted Items | Small parcels, envelopes, clothing, footwear, pharmaceuticals, etc. |
| Weight Range | 0.01kg≤M≤15kg |
| Size Range | MAX:400*400*600mm |
| MIN:50*50*2mm |
| Sorting Capacity | 11,520-21,600 pieces per hour |
| Sorting Accuracy | 99.99% |
| Feeding Options | Manual / Automatic Feeding
Single-side / Double-side Feeding
Single-end / Double-end Feeding |
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| Sorting Drop | Direct drop / Buffer drop optional |
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| Ring Line Speed | 8-1.5m/s, configured according to efficiency requirements |
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| Pitch | 500mm |
| Overall Dimensions | Ellipse Width: 4.6m, Ellipse
Length: Confirmed according to the plan |
|
| Main Machine Power Consumption | 1.5KW/36 carts |
|
| Sorting Trigger | Pneumatic Control |
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| Operating Noise | < 72 dB(A) |
Product Features
Strong Applicability
The Split Tray Sorter employs trays to carry items, making it
highly adaptable for sorting lightweight, floating, or circular
items that are not suitable for sorting by Cross Belt Sorters. It
can sort various packaging items, including boxes, plastic bags,
cartons, tote bags, and soft packaging.
Low-Speed High-Efficiency Sorting
The sorting efficiency of the double-row Split Tray Sorter with its
unique "one cart, two trays" structure is twice that of a Cross
Belt Sorter with the same configuration. The sorting efficiency at
a ring line speed of only 1.2m/s can reach 17,280 pieces per hour.
With a dual-side feeding configuration, the maximum theoretical
sorting efficiency can reach 34,560 pieces per hour.
High Sorting Accuracy
Equipped with advanced algorithmic intelligent cameras, the Split
Tray Sorter allows reading codes in any direction, achieving a
reading rate of up to 99%. High-tech sensors and PLCs can quickly
detect products and determine their path direction. The simple and
agile tray manipulation mechanism ensures rapid and accurate
product separation, reducing the risk of errors.
High Flexibility
The elimination of chain drive and wheel turning in the
transmission system allows distributed small-power motor drives to
be deployed at any node of the circular sorting system according to
the terrain. The length of the sorter is almost unlimited, allowing
for any number of destination paths. At the same sorting
efficiency, the low-speed walking of the Split Tray Sorter is
suitable for manual feeding mode without the need for a multi-level
feeding system.
Small Footprint
With its unique product design, no additional multi-level feeding
system is required for loading, and items can be sorted directly
into bags or boxes without the need for dedicated chutes. The
compact overall structure design maximizes the use of space and can
be arranged around factory columns, occupying a very small overall
footprint.
Low Energy Consumption, Simple Structure, Low Maintenance:
Distributed low-power motor drives save energy. The unloading and
resetting mechanism of the sorting cart adopts a purely mechanical
structure design, with no additional energy consumption except for
the main drive. The relatively low-speed operation ensures minimal
wear, long service life, and low maintenance costs for the sorter.
Modular Design
The entire machine adopts standardized, modular design, supporting
rapid assembly, disassembly, expansion, and relocation.
Application
Split tray sorters are ideal for environments requiring high-speed
automated sorting of small and medium-sized items. They are
commonly used in sectors such as footwear, books, e-commerce,
postal services, daily essentials, pharmaceuticals, and jewelry.
For very small or light items that present challenges for other
types of sorters like cross belt sorters, split tray sorters can
effectively automate the sorting process.
These sorters excel in distribution centers that directly serve
consumers, facilitating batch picking and sorting for discrete
orders, including e-commerce shipments, retail clothing,
omnichannel logistics, store replenishment, and returns processing.
However, they are not suitable for fragile items that cannot endure
impacts; for such cases, the RKSORT-NBS series sorters from Realkey
are recommended.
Advantages
V-shaped Tray Design
The innovative V-shaped tray design accommodates items that are
easily rollable, whether they are lightweight or irregularly
shaped. If it fits in the tray, the split tray sorter can handle
it.
Heavy-duty Tray Option
Our heavy-duty trays are engineered for rigorous postal and courier
environments, capable of supporting heavy loads, with each tray
holding up to 15 kilograms.
Merging Tray Technology
Our patented double-row tray design enables two groups of trays in
the same row to sort two different items to separate destinations,
and also allows for merging two trays to transport larger items
collectively.
Flat Stacking Technology
For folded garments, books, documents, and other flat items,
products drop directly into boxes or bags, typically eliminating
the need for additional stacking labor.
Safety Design
Our safety tray design enables high sorting throughput at lower
speeds with minimal gaps between trays. With no sharp edges and
closely spaced trays, safety measures ensure operator protection.
Reliability
With 17 years of expertise in logistics and automated sorting,
Realkey provides exceptional sorting solutions. Our products are
celebrated for their durability and reliability, making us a
dependable partner.
