OEM/ODM Versatile Applications Split Tray Sorter
Innovative sorting system designed to simplify operational
complexity while efficiently processing small to medium-sized
items, particularly flat products.
Custom Order Accept
OEM/ODM Accept
Factory Direct Factory With Own Exporting Platform
Feature Solve the problem of sorting flat and light parts
Product Overview
The Split Tray Sorter, also known as the Bombay Sorter, features an
elliptical horizontal ring layout with single or double-row tray
configurations. Items placed in trays move along a circular track,
and when reaching designated positions, trays open to drop items
vertically into chutes or material boxes.
With double-row tray loading capability, the sorter achieves speeds
up to 21,600 trays per hour, making it ideal for clothing, express
mail, printed materials, and other flat or non-fragile items.
Technical Specifications
| Equipment Model | STS-500DP |
| Sorted Items | Small parcels, envelopes, clothing, footwear, pharmaceuticals, etc. |
| Weight Range | 0.01kg≤M≤15kg |
| Size Range | MAX:400*400*600mm
MIN:50*50*2mm |
| Sorting Capacity | 11,520-21,600 pieces per hour |
| Sorting Accuracy | 99.99% |
| Feeding Options | Manual / Automatic Feeding
Single-side / Double-side Feeding
Single-end / Double-end Feeding |
| Sorting Drop | Direct drop / Buffer drop optional |
| Ring Line Speed | 8-1.5m/s, configured according to efficiency requirements |
| Pitch | 500mm |
| Main Machine Power Consumption | 1.5KW/36 carts |
| Sorting Trigger | Pneumatic Control |
| Operating Noise | < 72 dB(A) |
Key Features
Versatile Item Handling
Adaptable for sorting lightweight, floating, or irregularly shaped
items not suitable for Cross Belt Sorters. Processes various
packaging types including boxes, plastic bags, cartons, and soft
packaging.
High Efficiency with Low Speed
The "one cart, two trays" mechanism achieves sorting efficiencies
outperforming comparable Cross Belt Sorters, with rates up to
17,280 items per hour (potentially 34,560 with dual-side feeding).
Exceptional Sorting Accuracy
Advanced intelligent cameras read codes from any angle with 99%
accuracy. High-tech sensors and PLCs quickly detect items and
determine paths.
Flexible Design
Distributed low-power motors allow for virtually unlimited sorter
length and multiple destination paths, accommodating manual feeding
without complex multi-level systems.
Compact Footprint
Eliminates need for additional multi-level feeding systems. Items
can be sorted directly into bags or boxes, maximizing space
efficiency.
Energy Efficient and Low Maintenance
Distributed low-power motor drives provide significant energy
savings. Low-speed operation reduces wear and extends service life.
Modular Design
Supports rapid assembly, disassembly, expansion, and relocation for
various sorting applications.
Applications
Ideal for high-speed automated sorting in industries including
footwear, books, e-commerce, postal services, daily essentials,
pharmaceuticals, and jewelry. Particularly effective for small or
lightweight items challenging for other sorters.
Excellent for distribution centers handling e-commerce goods,
retail clothing, omnichannel logistics, store replenishment, and
returns processing. Not suitable for fragile items.
Advantages
- V-shaped Tray Design: Accommodates easily rollable items of various shapes and weights
- Heavy-duty Tray Option: Supports substantial loads up to 15 kilograms per tray
- Merging Tray Technology: Patented double-row design enables sorting different items to
separate destinations
- Flat Stacking Technology: Eliminates need for additional stacking labor for flat items
- Safety Design: Minimizes gaps between trays with no sharp edges for operator
safety
- Proven Reliability: 17 years of experience in delivering durable, reliable sorting
solutions
