Flat rubber vulcanizing press adopts electric heating or steam
heating
Features:
The small flat vulcanizer produced by Qingdao Beishun is a kind of
equipment used for molding and vulcanization of rubber products. It
is widely used in laboratory research, product development and
small batch production. The following is a detailed introduction to
the small flat vulcanizer:
Main features
1.Compact design
* Features: The small flat vulcanizer is small in size and occupies a small
area, suitable for laboratories and small production environments.
*Advantages: Flexible and easy to use, easy to move and install.
2.High-precision temperature control
* Features: The high-precision temperature control system and heating system
can accurately control the mold temperature to ensure better
vulcanization effect
*Advantages: Continuous and stable heating, uniform and stable temperature,
and improved product quality.
3.Pressure control
*Features: Equipped with hydraulic system or pneumatic system, it can provide
stable pressurization capacity.
* Advantages: The pressure is adjustable to meet the needs of different
materials and molds.
4.High degree of automation
* Features: Some small flat vulcanizers are equipped with PLC control system
and touch screen interface to realize automatic operation. We can
customize according to customer requirements.
*Advantages: Easy operation, reduced manual intervention, reduced labor costs,
and improved production efficiency.
5.Versatility
*Features: Suitable for compression molding and vulcanization of various
polymer materials, including rubber, plastic, composite materials,
etc.
*Advantages: Widely used, can be used to produce a variety of products, such as
rubber seals, rubber ball heads, rubber gaskets, etc.
Main components:
1.Heating plate
*Function: Provides uniform heat source, can use electrolytic heat, steam
heating, thermal oil furnace heating, for mold heating and material
vulcanization.
*Features: Uses electric heating or steam heating, temperature is adjustable.
2.Hydraulic system
*Function: Provides pressurization capacity to ensure mold closure and
material molding, automatic mold opening, and automatic mold
removal.
*Features: Stable pressure, easier operation.
3.Control system
*Function: Controls vulcanization parameters such as temperature, pressure
and time will be displayed on the indicator panel to achieve
automatic operation.
*Features: PLC control and touch screen interface, intuitive operation.
4.Mold
*Function: Used for molding and vulcanization of high-quality mold steel
materials, designed according to product requirements and engraved
in one piece using CNC lathe.
*Features: The mold has a lock, which can be designed according to different
products to meet the production needs of different products.
Working Principle:
1.Mold Preparation
Put the material to be vulcanized into the mold and prepare the
upper and lower molds.
2.Heating and Pressurization
After the machine is started, the heating plate starts to heat the
mold, and the hydraulic system provides pressurization to close the
mold.
3.Vulcanization Process
The material undergoes a vulcanization reaction at the set
temperature and pressure, and the time is set by the control
system.
4.Cooling and Demolding
After the vulcanization is completed, the heating is stopped, the
mold is cooled, the hydraulic system releases the pressure, and the
molded product is taken out.
Application Scenarios
Laboratory Research: Used for material performance research, new product development,
and process parameter optimization.
Small Batch Production: Suitable for small batch production of high-quality rubber and
plastic products.
Product Testing: Used to test and verify the performance of new materials and new
products.
Education and Training: Used for teaching and practical operations in colleges and
vocational training institutions.
Selection and Maintenance Recommendations
1.Choose the right model
Choose the right model according to production needs to ensure that
the temperature, pressure and size requirements are met.
2.Regular Maintenance
Check the hydraulic system, heating system and control system
regularly to ensure the normal operation of the equipment.
3.Mold Maintenance
Clean the mold in time after use to prevent material residue from
affecting the next use.
4.Safe operation
Follow the operating procedures to ensure the safety of operators
and avoid the risks of high temperature and high pressure
operation.
Advantages:
1.Efficient production: high-precision temperature control and pressurization system to
ensure the vulcanization effect and improve production efficiency.
2.Flexible application: suitable for a variety of materials and products, widely used in
various small-batch production and experimental research.
3.Easy operation: automated control system, easy operation, and reduced manual
intervention.
4.Cost-effectiveness: small equipment has low investment cost and is suitable for small
and medium-sized enterprises and laboratories.
The small flat vulcanizer is widely used in laboratory research,
small-batch production and new product development with its compact
design, high-precision temperature control and versatility. Its
high efficiency, flexibility and economy make it an important
equipment for the vulcanization and molding of polymer materials.
Device parameters:
Type | XLB500×500×2 | XLB600×600×2/4 | XLB700×700×2 | XLB750×850×2/4 | XLB900×900×2Q |
Total pressure (MN) | 0.63 | 1.00 | 1.20 | 1.60 | 2.00 |
Plate distance(mm) | 125 | 125 | 125 | 200 | 300 |
Working layer number | 2 | 2-4 | 2 | 2-4 | 2 |
Unit area pressure of hot plate(Mpa) | 2.52 | 2.77 | 2.45 | 2.51 | 2.47 |
Plunger stroke(mm) | 250 | 250/400 | 250 | 400 | 400 |
Heating mode | electricity/steam | electricity/steam | steam | electricity/steam | steam |
Main motor power (KW) | 2.2 | 2.2 | 2.2 | 3 | 5.5 |
Overall dimension (L×W×H) (mm) | 1750×600×1540 | 1880×720×1680 | 2000×850×1750 | 2250×1200×2200 | 1400×900×2400 |
Frame form | Post | Post | Post | Frame | Fram |
