Phosphor Bronze Wire Mesh Ultimate Choice For Industrial Applications

Phosphor Bronze Wire Mesh

Finding materials with resistance to corrosion brought about by chemicals is a dilemma for many industries that work with chemical compounds. Wire meshes made of Phosphor Bronze are stronger and can withstand exposure to chemicals making it the ideal wire mesh for many industries. Phosphor Bronze is composed of tin, copper and phosphorous, three chemical compounds that when mixed together make the wire mesh malleable and solderable thus making it easier to manufacture fine structure meshes.

Technical data:

1 Technical requirements for weaved nickel mesh

1.1 Technical requirements for nickel wire

a. Chemical composition Nickel content >99.5%.

b. Diameter tolerance of nickel wire ±0.005mm

c. Nickel wire tensile strength >400Mpa, elongation >25%

1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

1.4 The maximum deviation of the overall size of the mesh is ±0.5%

1.5 The flatness of mesh is less than 5mm/2.5m

Dimensions and tolerance

Mechanical properties

Key Features of Phosphor Bronze Wire Mesh

• Excellent Electrical Conductivity

Ideal for electrical and electronic applications due to its stable conductivity.

• Corrosion Resistance

Superior resistance to corrosion in marine and industrial atmospheres, making it suitable for demanding environments.

• Good Mechanical Strength

Combines flexibility with toughness, ensuring durability under tension and bending.

• Fine Weaving Capability

Can be woven into very fine meshes for precise filtration or screening.

• Wear and Abrasion Resistance

Suitable for applications where high friction or mechanical wear is a concern.

• Non-Sparking and Non-Magnetic

Safe to use in sensitive electronic or explosive environments.

• Thermal Stability

Maintains performance in high-temperature applications.

• Versatile Sizes and Specifications

Available in a variety of mesh sizes, wire diameters, and roll widths to suit different industrial needs.

Applications of Phosphor Bronze Wire Mesh

Phosphor bronze wire mesh—composed primarily of copper, tin, and a small amount of phosphorus—offers excellent corrosion resistance, strength, and electrical conductivity. Its unique combination of properties makes it an ideal material for a wide range of applications across various industries:

• Filtration and Sieving

Widely used in chemical processing, food and beverage industries, and pharmaceuticals to filter liquids, gases, and powders thanks to its corrosion resistance and fine mesh structure.

• Electromagnetic Interference (EMI) Shielding

Serves as an effective EMI/RFI shielding material in electronics and telecommunications, preventing electromagnetic interference in sensitive equipment.

• Aerospace and Marine Engineering

Ideal for use in harsh, corrosive environments such as aircraft, ships, and offshore platforms due to its excellent resistance to seawater and atmospheric conditions.

• Electrical and Electronic Components

Utilized in battery manufacturing, connector screens, and circuit board shielding because of its good electrical conductivity.

• Architectural and Decorative

Employed in interior design and construction for decorative mesh panels, lamp shades, and ventilation screens, offering a distinctive aesthetic along with functional durability.

• Acoustic Panels and Speaker Grilles

Provides a durable yet acoustically transparent mesh for high-fidelity audio equipment and soundproofing panels.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.