Chemical Resistant Phosphor Bronze Wire Mesh For Long-lasting Performance And Reliability In Industrial Settings

Chemical Resistant Phosphor Bronze Wire Mesh for Long-lasting Performance and Reliability in Industrial Settings

Phosphor bronze wire mesh is a durable, corrosion-resistant screen made from an alloy of copper, tin, and phosphorous. Known for its excellent electrical conductivity, strength, and resistance to wear, it is ideal for various industrial uses. Common applications include filtration in chemical and food processing, sieving, insect screens, and as an anti-spark screen in hazardous environments. Its non-magnetic nature makes it useful in sensitive electronic equipment. Phosphor bronze mesh also resists fatigue and maintains its strength under mechanical stress, making it suitable for continuous operation in harsh conditions. Overall, it’s a versatile material widely appreciated for its combination of mechanical strength and corrosion resistance.

Technical data:

1 Technical requirements for weaved nickel mesh

1.1 Technical requirements for nickel wire

a. Chemical composition Nickel content >99.5%.

b. Diameter tolerance of nickel wire ±0.005mm

c. Nickel wire tensile strength >400Mpa, elongation >25%

1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

1.4 The maximum deviation of the overall size of the mesh is ±0.5%

1.5 The flatness of mesh is less than 5mm/2.5m

Dimensions and tolerance

Mechanical properties

Key Features of Phosphor Bronze Wire Mesh

✅ Corrosion Resistance
Excellent resistance to corrosion, especially in moist and marine environments.

✅ High Strength and Toughness
Good mechanical strength and durability, making it suitable for repeated use and mechanical stress.

✅ Good Electrical Conductivity
Retains good electrical conductivity, ideal for electronic and industrial applications.

✅ Non-Sparking
Safe to use in hazardous areas (e.g., mining, petrochemical) where sparks must be avoided.

✅ Wear Resistance
Resistant to wear and fatigue, maintaining performance over time.

✅ Fine Filtration
Available in fine mesh sizes for precise filtration and sieving applications.

✅ Malleability and Formability
Easy to fabricate into various shapes and sizes without cracking.

Applications of Phosphor Bronze Wire Mesh

1. Filtration and Sieving
Widely used for fine filtration of liquids and gases in industries such as chemical processing, pharmaceuticals, and food processing.

2. Electrical and Electronics
Used in electromagnetic shielding, grounding, and contact screens due to its good electrical conductivity and non-magnetic properties.

3. Mechanical and Industrial Uses
Employed in sieves, screens, and vibrating screens for sorting and separating materials in mining, cement, and construction industries.

4. Marine and Corrosive Environments
Ideal for seawater and brackish water applications due to its excellent corrosion resistance.

5. Artistic and Decorative
Sometimes used in architecture, crafts, and jewelry for its attractive color and workability.

6. Safety Applications
Used as anti-spark screens in explosive environments.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.