Nickel-chromium-based Alloy Inconel Wire Mesh With Exceptional Strength For Critical Engineering Projects

Inconel Wire Mesh Nickel-chromium-based Alloy Mesh With Exceptional Strength For Critical Engineering Projects

Inconel wire mesh is a high-performance, nickel-chromium-based alloy mesh known for its exceptional strength, corrosion resistance, and stability at elevated temperatures. It is widely used in demanding industrial applications where conventional materials fail. With excellent resistance to oxidation, carburization, and thermal fatigue, Inconel wire mesh ensures long-term performance in extreme environments. Its versatility extends to aerospace, chemical processing, marine, and energy sectors, where it is employed in filtration, separation, and thermal management systems. Available in various mesh sizes and wire diameters, Inconel wire mesh offers superior durability, consistent mechanical properties, and reliable protection against harsh chemicals and high-temperature gases. It is a reliable choice for critical engineering projects requiring robust materials.

Definition:

Mesh count

The number of hole spacing per 25.4mm length along the direction of the hole spacing

Mesh Size- w

Distance between adjacent longitude and latitude wire

Wire diameter- d

The diameter of the wire in the nickel net

Pitch-row p

Distance between centerline of two adjacent wire.

Weaving Type

The way in which the longitude and latitude are interwoven with each other, the nickle network is a square hole network, including plain weave and twill weave two ways

Technical data:

1 Technical requirements for weaved nickel mesh

1.1 Technical requirements for nickel wire

a. Chemical composition Nickel content >99.5%.

b. Diameter tolerance of nickel wire ±0.005mm

c. Nickel wire tensile strength >400Mpa, elongation >25%

1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

1.4 The maximum deviation of the overall size of the nickel mesh is ±0.5%

1.5 The flatness of the nickel mesh is less than 5mm/2.5m

Dimensions and tolerance

Key Features of Inconel Wire Mesh

• Excellent High-Temperature Resistance

Withstands temperatures up to 1100°C (2012°F), making it ideal for applications in heat treatment, aerospace, and chemical processing.

• Outstanding Corrosion Resistance

Highly resistant to oxidation, carburization, and chloride-induced stress corrosion cracking, even in harsh environments.

• High Strength and Durability

Maintains mechanical integrity under thermal cycling and high-stress conditions.

• Non-Magnetic Properties

Suitable for use in sensitive electronic and magnetic applications.

• Good Fabricability

Easily woven, sintered, or formed into various mesh sizes and shapes.

• Versatile Applications

Widely used in filtration, heating elements, catalyst support, and gas diffusion processes.

• Customizable Mesh Sizes

Available in a wide range of wire diameters and mesh openings to meet specific requirements.

• Low Thermal Expansion

Excellent dimensional stability even at high temperatures.

• Chemical Compatibility

Compatible with a broad range of acids, alkalis, and organic compounds.

Inconel Wire Mesh Applications

Inconel wire mesh is widely recognized for its excellent high-temperature strength, corrosion resistance, and mechanical stability. It is commonly manufactured from high-performance nickel-chromium alloys such as Inconel 600, 601, 625, and 718. Its unique combination of properties makes it ideal for a range of demanding industrial and commercial applications:

• Aerospace Industry

Used in gas turbine engines for filtration and shielding components, where resistance to oxidation and thermal cycling is critical.

• Chemical Processing

Ideal for catalyst support grids, reactor internals, and filtration in aggressive chemical environments due to its exceptional corrosion resistance.

• Heat Treatment

Functions as trays, baskets, and supports in high-temperature furnaces, maintaining structural integrity in oxidizing and carburizing atmospheres.

• Petrochemical Industry

Utilized for demisters, separation screens, and mist eliminators in oil refineries and gas processing plants.

• Marine and Offshore Applications

Resists seawater corrosion and biofouling, making it suitable for filters and protective screens in marine environments.

• Nuclear Industry

Applied in fuel element spacers, reactor components, and support structures due to its strength and radiation resistance.

• Electronics and Electrical Equipment

Used for electromagnetic shielding and grounding where high conductivity and stability at elevated temperatures are required.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.