60KW Super Audio Frequency Induction Heating Device for Quenching
A. Heating (hot forging, hot fitting and smelting):
1 The aim of hot forging is to forge workpieces of a certain
temperature (different materials require
different temperatures) into other shapes with the help of a press,
forging machine or other equipment,
as for example, hot extruded watch cases, watch flanges, handles,
mold fittings, kitchenware and cutlery,
works of art, standard parts, fasteners, manufactured mechanical
parts, brass locks, rivets, steel pins
and pins.
2. Thermal bonding is the connection of different metals or metals
with non-metals by heating according to
the principle of thermal expansion or thermal fusion, e.g. the
embedded welding of the copper core of
computer radiators with aluminium plates and speaker grids, the
compounding of steel with plastic tubes,
the sealing of aluminium foil (toothpaste skin), the sealing of
motor rotors and tubular heating elements.
3. Smelting is basically the use of high temperature to dissolve
metals into liquid, mainly applies to the
smelting of iron, steel, copper, aluminum, zinc and other various
precious metals.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials
through the heat treatment to work pieces. Detail
applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench,
hammer, ax, screwing tools and shear
(orchard shear).
2.Quench for various automobile and motorcycle fittings, such as
crankshaft, connecting rod, piston pin, chain
wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft,
small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain
temperature for the purpose of connecting two types of
metals of the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool,
abrasive tool, drilling tool, alloy saw blade,
hard alloy cutter, milling cutter, reamer, planning tool and solid
center bit.
2. Welding of various hardware mechanical gadget: Silver soldering
and brazing of metals of the same variety or
different varieties, such as hardware toilet and kitchen products,
refrigerating copper fitting, lamp decoration
fitting, precision mold fitting, hardware handle, eggbeater, alloy
steel and steel, steel and copper as well as
copper and copper.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 60kw |
| Work power | 340V-430V |
Operating Principle
Frequency conversion electromagnetic induction heating or induction
heating for short is a method for heating metal
materials by converting power frequency power supply into that of
specific range based on the principle of electromagnetic
induction. It is mainly applicable to the metal hot working, heat
treatment, welding and melting. This type of heating
technique is also applicable to packing industry (such as sealing
of aluminum foil used in medicine and food industry),
semiconductor material (such as extruded monocrystalline silicon
and heated affixing metal parts for auto glass). Basic
components of induction heating system include induction coil, AC
power source and work pieces. Induction coil can be
fabricated into different shapes as per different heated objects.
The coil is connected with the power source providing
alternating current for coil. The alternating current possessed by
the coil can create a alternating magnetic field passing
through the work pieces to produce eddy flow as required by
heating.
Advantages of Induction Heating Equipment
1. Fast heating: the minimum rate of heating is less than 1 second (rate of
heating is available for adjustment and control).
2. Wide coverage of heating: it can be used to heat various metal parts (replace removable
induction coil as per different
perating switches).
3. Easy installation: it can be used once it is connected with power source, induction
coil as well as water supply pipe and
rising pipe; it is small in size and light in weight.
4. Easy operation: you can learn to operate it within several minutes.
5. Fast start-up: it can be started to perform heating operation on condition that
water and power supply is available.
6. Low power consumption: As compared with conventional vacuum tube high frequency
equipments, it can save the power
by approximately 70%. The smaller the size of the work piece is,
the lower power consumption
would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to
adjust the spacing of the induction coil to
ensure the appropriate temperature as required by each part of work
piece), fast warming and limited
oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and
water shortage alarm indications
as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work
pieces as per the preset heating time,
and thereby control the heating temperature at a certain technical
point.
