Mobile Inductive Heating Equipment For Automotive Component Hardening And Assembly
Application
Hardening transformer technology
- ØEmploy a multi - transformation ratio structural design, featuring
a wide matching range, easy adjustment, low heat generation, high
efficiency, and energy conservation.
- ØThe coil applies advanced winding techniques to effectively reduce
the leakage inductance of the transformer.
- Ø Select copper materials with low resistivity to significantly
reduce the copper loss of the transformer.
- ØUse high - quality magnetic cores to decrease the volume of the
transformer and reduce the magnetic core loss.
Through heating technology
- Ø Adopt series resonance technology, induction coil output high
voltage, small current. Resonance circuit loss average reduce 25
times than the parallel resonance. The whole machine energy-saving
10%-20%. Compare to the old medium frequency units, save energy 50%
or more.
- Ø Use the patent technology, has solved the induction coil high
voltage flint fault.
- Ø The induction furnace body adopts the heat insulation, thermal
insulation, insulation technology treatment. Not only the heat loss
is very small, but also greatly reduce the induction coil
maintenance cost.
- Ø The complete induction equipment consists inverted power supply,
temperature measurement display and temperature control and also
the PLC industrial control system. Have the automatic feeding,
infrared temperature measurement, fast material lifer, workpiece
sorting, Transmission machinery supporting linkage control
functions. The user can flexibly choose the related complete
equipment configuration according to the heating process.
Used for hardening gears, shafts, pipes, bearings, pump
accessories, steel plates, rollers, etc
1. Metal Heat - Treatment
- Annealing: Softening metal by heating it to a specific temperature and
cooling it slowly to relieve internal stresses and improve
ductility.
- Hardening: Increasing the hardness of metal surfaces by rapidly heating and
then quenching to change the microstructure.
- Tempering: Reducing the brittleness of hardened metal by heating it to a
lower temperature to improve toughness.
- Normalizing: Heating metal to a high temperature and cooling it in air to
refine the grain structure and improve mechanical properties.
2. Welding
- Butt - welding: Joining two metal pieces end - to - end by heating the contact
area and applying pressure.
- Spot - welding: Creating a series of small weld spots between metal sheets by
local heating and pressure.
- Seam - welding: Producing a continuous weld seam along the edge of two metal
sheets through rolling and heating.
- Lap - welding: Overlapping two metal parts and welding the overlapping area for
a strong joint.
3.Brazing
- Copper Brazing: Using a copper - based filler metal to join metal components at a
relatively low temperature.
- Silver Brazing: Employing silver - alloy filler metals for high - strength and
high - quality joints in various applications.
- Aluminum Brazing: Connecting aluminum parts with specialized brazing alloys to
ensure good thermal and electrical conductivity.
- Steel Brazing: Bonding steel components with appropriate filler metals for
structural integrity.
4. Medical Device Manufacturing
- Electronics Soldering: Joining electronic components to printed circuit boards by
melting solder with induction heating.
- Plumbing Soldering: Connecting copper pipes in plumbing systems with solder to
prevent leaks.
- Jewelry Soldering: Fixing gemstones or joining different parts of jewelry with
precise soldering using induction.
- Automotive Soldering: Repairing or assembling automotive electrical and metal parts
with soldering techniques.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 40kw |
| Work power | 340V-430V |
| Maximum input current | 60A |
| Volume(mm 3) | main:640*350*550mm transformer:510*300*450mm |
| Output current | 400-4500A |
| Gross weight | Host 54kg Extension 43kg |
| Power supply | Three phase 380v 50Hz |
| Time sting(atomatic time) | 1-99s |
| Cooling water | 0.2MPa 6L/min |
Operating Principle
Induction heating equipment functions by leveraging the principle
of electromagnetic induction. An alternating current is supplied to
the induction coil, which then generates an alternating magnetic
field. When a metal workpiece is positioned within this magnetic
field, the changing magnetic field induces an electromotive force
in the workpiece. This electromotive force drives the flow of eddy
currents within the workpiece. As the eddy currents encounter the
resistance of the metal, heat is generated, and the workpiece is
heated up.
Advantages of Induction Heating Equipment
1. Fast heating: the minimum rate of heating is less than 1 second (rate of
heating is available for adjustment and control).
2. Wide coverage of heating: it can be used to heat various metal parts (replace removable
induction coil as per different
perating switches).
3. Easy installation: it can be used once it is connected with power source, induction
coil as well as water supply pipe and
rising pipe; it is small in size and light in weight.
4. Easy operation: you can learn to operate it within several minutes.
5. Fast start-up: it can be started to perform heating operation on condition that
water and power supply is available.
6. Low power consumption: As compared with conventional vacuum tube high frequency
equipments, it can save the power
by approximately 70%. The smaller the size of the work piece is,
the lower power consumption
would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to
adjust the spacing of the induction coil to
ensure the appropriate temperature as required by each part of work
piece), fast warming and limited
oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and
water shortage alarm indications
as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work
pieces as per the preset heating time,
and thereby control the heating temperature at a certain technical
point.
10. Comprehensive full load design: it can work continuously for 24 hours.
11. Small size and light weight: it has a weight of only several dozens of kilograms, of which,
the limited floor space can effectively
save the workshop space.
12. Elimination of high voltage: it requires no step-up transformer which may produce
approximately ten thousand voltage, and
thus can ensure the maximum safety.
