Pharmaceutical Bottle Visual Inspection Machine with Online Dynamic
Inspection System
Technical parameters
| 1. Product inspection status: online dynamic inspection |
| 2. Product detection speed: 300 pcs/min |
| 3. Detection items: detection of liquid level, cover height and
skew |
| 4. Response time: ≤200 second |
| 5. Recognition accuracy: 0.1mm |
| 6. Quality control: customized according to customer requirements |
| 7. Detection form: realize high-speed, stable and precise
operation. |
| 8. System performance: able to adapt to lack of light, or
illumination and changes in focal length |
| 9. Detection form: It can realize the detection of different
precision requirements of partitions |
Company Profile
Anhui Keye Information Technology Co., Ltd. (hereinafter referred
to as Key Technology) was established in 2011. It is a national
high-tech enterprise focusing on applying AI technology to the
industrial field. Provide visual imaging, algorithm computing power
and automatic control AI system solutions for various
sub-industries.
Keye AI visual inspection overall solution adopts the world's top
AI algorithm, equipped with visual analysis software and lighting,
imaging and acquisition processing modules, which has the
advantages of small sample size, strong generalization ability and
rapid deployment. At present, the products are used in many
industries such as food, alcoholic beverages, dairy products,
pharmaceuticals, cosmetics, and daily chemicals.
Inspection principle
The design scheme uses 6 sets of high-pixel industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of bottle products. The
inspection speed is 100 pieces/minute, and the equipment can
operate 24 hours a day. Products can be automatically rejected
online.
The whole set of testing equipment includes mechanical parts,
visual electronic hardware and testing system software. The
entrance and exit of the testing machine can be integrated with the
customer's on-site conveyor line, and can be connected with
upstream and downstream production equipment according to the
specific production needs of the customer's site.
Application of Cameras
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | bottle mouth | Black sopt,stain,size,burr,flash,hole, broken,etc. | >0.5mm | 99% | 100pcs/min |
| 4 | bottle body | >0.5mm |
| 1 | bottle bottom | >0.5mm |
- Bottle mouth plane detection, install a set of industrial cameras
above the bottle mouth, and use it with the lens inside the ring to
collect plane images of the bottle mouth and the inner wall of the
bottle mouth;
- The outer bottom of the bottle is detected, the bottle body is
suspended in the air through a specific conveying mechanism, and a
set of industrial cameras is installed below, and the image of the
outer bottom of the bottle is collected with the use of visual
light sources;
- For the inspection of the side surface of the bottle body, 4 sets
of industrial cameras are installed around the bottle body to form
a 360-degree annular surface inspection, which is used in
conjunction with the use of visual light sources to collect side
images from the side.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
