30cc - 100cc Pharmaceutical Bottle Visual Inspections System
Conveyor Belt Line Solutions
| Item | 30cc - 100cc Pharmaceutical Bottle Visual Inspections System
Conveyor Belt Line Solutions | Main Material | Stainless steel |
| Weight | 500kg | Size | 4250*1650*1860mm |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Current | 4kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation
|
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 4 | bottle body | Black sopt,dirt,size,burr,flash,hole,label
position,scratch,thickness,foreign item,etc. | >0.5mm | | |
| 1 | bottle mouth | >0.5mm | 99% | 100-150 pcs/min |
| 1 | outer bottle | >0.5mm |
| 1 | inner bottle | >0.5mm |
| 1 | bottles shoulder | >0.5mm |
Inspection principle
After the system collects the sample image, it compares and
analyzes the image processing software with the standardized sample
to determine good and bad products, and the defective products are
automatically eliminated online. After the finished product is
tested, the counting function can be realized, and the counting
accuracy rate is 99.9%.
The software will open the sample comparison standard, and the
production personnel at the customer site can control the
comparison accuracy and choose the most suitable accuracy standard
for their own production conditions, so as to control the defective
rate.
Vision solutions
In the actual inspection, due to the influence of the critical
fluctuation state of some inspection item data, it will lead to a
certain probability of false detection of the product, which can be
adjusted through the parameter setting of the system software to
achieve the actual effect.
- For defect features such as black spots and bubbles, the gray value
contrast difference corresponding to the detection index must be
greater than 30 (it can be understood as: place the sample at an
arm’s length, about 30cm or more, and the defect features can be
seen visually), you can effective detection. If the sample has
transparent oil stains or light-colored black spots, the gray value
contrast difference is low (less than 30), the detection effect
cannot be achieved.
- Due to the different complexity of the structural features of
different products, in actual application, there will be a certain
area of detection blind area in the overlapping area of the plane
lens imaging structure, and the image cannot be collected within
this blind area, so it cannot be effectively detected.
Advantages of our system
- AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history
- Multi-orientation: 360 ° comprehensive inside and outside the
samples
- High precision: detection accuracy can be high
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs
- Easy to operate: It is easy to operate and easy to maintain
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
