Food & Beverage - Dairy Bottle Inspection System For Packaging
Solutions
| System operating parameters |
| Dimensions | See the design drawings for details | Power and frequency | 220V 20A 50HZ |
| Total power | 3kw ~ 4kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | bottle mouth | Black sopt,dirt,size,burr,flash,hole,label position | >0.5mm | 99% | 60pcs/min |
| 4 | upper part of the bottle | >0.5mm |
| 4 | Lower part of the bottle | >0.5mm |
| 1 | Bottom area | >0.5mm |
Inspection principle
Detection of the outer bottom area of the bottle: The bottle body
is suspended in the air by the clamping mechanism, and a set of
industrial cameras is installed directly below, and with the use of
visual light source, the image of the outer bottom area of the
bottle is collected for analysis and processing. Bottle mouth area
detection: install a set of industrial cameras directly above the
bottle mouth, cooperate with the use of visual light source,
collect the plane image of the bottle mouth for analysis and
processing.
Bottle body area detection: Considering the special structure of
the bottle body and the height of the bottle body exceeds the range
of the viewing angle of a single camera, the scheme is designed to
add cameras to the upper and lower parts, and each part uses 4 sets
of industrial cameras to form a ring surface detection , a total of
8 sets of industrial cameras, with the use of visual light sources,
the imaging does not interfere with each other, and the system
analyzes and processes the images after collection
Configuration parameters
| Specifications | Q'ty |
| Industrial camera(KEYE) | 10 | SET |
| Plane lens(AZURE/HK) | 10 | PCS |
| Frequency flash source(OEM) | 3 | SET |
| Photoelectric sensor(SICK) | 1 | PAIR |
| High-speed solenoid valve(SMC) | 1 | PCS |
| Industrial power(MEAN WELL) | 3 | PCS |
| Circuit trigger board(KEY-PC-2.1) | 1 | PCS |
| Industrial computer(VECOW) | 1 | SET |
| Hd touch device(AOC 21’) | 1 | SET |
Advantages of ai algorithm
- Accuracy of results: Compared with traditional vision algorithms,
the stability of deep learning algorithms is greatly improved, and
it can adapt to general disturbances in the environment and
background. At the same time, the accuracy of the algorithm is also
higher than that of traditional vision algorithms;
- Algorithm versatility: For different defects, only a small number
of defect samples need to be collected. After sufficient training,
different defect samples can be automatically identified. The
algorithm adopted is a unified algorithm framework;
- Development timeliness: Since there is no need to develop
algorithms for different defects, the entire development cycle is
greatly shortened, and general visual defect projects only need 2-3
hours to go online for testing;
- Environmental reliability: Due to the guarantee of GPU computing
power, the entire system can work in a high-temperature environment
for a long time with sufficient computing power margin.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
