System overviews
The overall equipment integrates mechanical mechanism, visual
optical hardware and detection system software, defective product
rejection and counting device. The normal detection speed is 20
pieces/min. The front entrance and exit of the detection machine
can be integrated with the customer's on-site conveyor line. It can
operate 7*24 hours a day, greatly improving production efficiency.
The inspection equipment is equipped with 15 sets of 500W
high-pixel industrial cameras to comprehensively detect the defects
of the inner and outer sidewalls, outer bottom and inner bottom,
and mouth of the drinking water drum. After the system collects the
sample images, it is analyzed by the deep learning system to
determine the good products With defective products, the defective
products are detected and automatically eliminated online. The
software will open the sample comparison standard, and the
production personnel at the customer site can control the
comparison accuracy and select the most suitable accuracy standard
for their own production conditions, thereby controlling the defect
rate.
Inspection principle
Inspection station for the outer bottom surface of the bottle -
inspection station for the inner bottom surface of the bottle and
just above the bottle mouth - inspection station for the oblique
side of the bottle mouth and the bottle body.
Model | Camer | Detection Range | Test Content And Precision | Detection Accuracy | Detection Speed |
| Kvis-T-C-C15 | 1 Set
| Bottle Mouth | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% | 1200 Pcs/Hour |
Bottle Mouth Deformation/Roundness≥1.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
4 Sets | Bottle Mouth Cut And Thread Part | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
1 Set | Bottle Bottom | Black Spots, Stains, Foreign Matter Impurities, Hair Glue, Poly
Glue ≥ 0.5mm | 99% |
≥3-5mm | 99% |
8 Sets | Outer And Inner Wall Of Bottle | Extrusion Point Convex Position ≥3-5mm | 99% |
Transparent Line On The Surface Of The Bottle | Visible To The Naked Eye In Natural Light |
1 Set | Outer Bottom Of Bottle | Multi-Material, Dirty, Impurity, Hair, Plastic Thread≥0.5mm | 99% |
Extrusion Point Convex Position ≥3-5mm | 99% |
Ø Black spots, stains, hair, impurities (different colors) will be
analyzed and processed according to the black spot detection index.
The contrast difference of this gray value should be greater than
40, which can be effectively detected.
Ø The testing equipment needs to be regularly maintained and
cleaned during use (such as conveyor belt cleaning, camera
cleaning, etc.), and the testing equipment itself will not produce
secondary pollution sources (such as debris, fine foam, etc.) to
the testing samples.
Ø.Enable and disable the system detection function
Equipment composition
1. The transmission part is the core component of the system,
carrying all the transmission devices and electronic hardware
(industrial camera, light source, industrial computer, touch
screen, electrical box, etc.); the hardware part includes camera,
lens, light source, high-speed atmosphere, computer, touch screen
and other electrical devices, please refer to the configuration
list for the specific number:
Name | Quantity | Unit |
Industiral Camera | 15 | Set |
Optical Lens | 15 | Pcs |
Strobe Light Source | 5 | Set |
Laser Beamer | 2 | Couple |
Cylinder | 1 | Pcs |
Industrial Power | 5 | Pcs |
Circuit Trigger Board | 1 | Pcs |
Inverter | 4 | Set |
Industrial Computer | 1 | Set |
Hd Touch Screen | 1 | Set |
Warning Light | 1 | Pcs |
Terminals/Relays | 1 | Set |
Strong And Weak Wires | Many | Pcs |
Machining process
