New Design Machine Vision System Bottle Molding Defects Inspection
Equipment
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries. The company
was established in 2011, it has a high-level R&D team from top
domestic optical research institutes and a core doctoral team from
the USTC, covering the entire technology chain of optics,
electrics, mechanics, algorithm and software. Our products can be
applied in beverage, pharmacy, dairy, wine, textile, new energy,
agriculture and other packaging industries.
Keye AI visual inspection overall solution adopts the world's top
AI algorithm, equipped with visual analysis software and lighting,
imaging and acquisition processing modules, which has the
advantages of small sample size, strong generalization ability and
rapid deployment. At present, the products are used in many
industries such as food, alcoholic beverages, dairy products,
pharmaceuticals, cosmetics, and daily chemicals.
Inspection principle
The design scheme uses high-pixel industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of bottle products. The
inspection speed is 60-100 pcs/min, and the equipment can operate
24 hours a day. Products can be automatically rejected online.
Product background
Cans are a common beverage packaging. It is a metal beverage
container. Its existence has brought great convenience and
enjoyment to people, so it has been widely used. Now many markets
basically use this aluminum can. As the packaging form of beer and
carbonated beverages, with the advancement of design and production
technology, aluminum cans are gradually becoming lighter in weight,
which also better meets the overall needs of the market. test. As
the packaging of beverages, cans are of great importance in terms
of quality. The appearance inspection of cans has also become a
part of many production lines.
General situation of detection system
The overall equipment integrates mechanical mechanism, visual
optical hardware and detection system software, defective product
rejection and counting device. The normal detection speed of the
appearance inspection of cans is 20 pieces/min. The front entrance
and exit of the inspection machine can be connected with the
customer's on-site conveyor line. Integrated docking, the equipment
can operate 7*24 hours a day, greatly improving production
efficiency.
Detectiond standard
Model | Camer | Detection Range | Test Content And Precision | Detection Accuracy | Detection Speed |
| Kvis-T-C-C15 | 1 Set
| Bottle Mouth | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% | 800 Pcs/Hour |
Bottle Mouth Deformation/Roundness≥1.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
4 Sets | Bottle Mouth Cut And Thread Part | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
2 Set | Bottle Bottom | Black Spots, Stains, Foreign Matter Impurities, Hair Glue, Poly
Glue ≥ 0.5mm | 99% |
≥3-5mm | 99% |
2 Sets | Outer And Inner Wall Of Bottle | Extrusion Point Convex Position ≥3-5mm | 99% |
Transparent Line On The Surface Of The Bottle | Visible To The Naked Eye In Natural Light |
1 Set | Outer Bottom Of Bottle | Multi-Material, Dirty, Impurity, Hair, Plastic Thread≥0.5mm | 99% |
Extrusion Point Convex Position ≥3-5mm | 99% |
Ø Black spots, stains, hair, impurities (different colors) will be
analyzed and processed according to the black spot detection index.
The contrast difference of this gray value should be greater than
40, which can be effectively detected.
Ø The testing equipment needs to be regularly maintained and
cleaned during use (such as conveyor belt cleaning, camera
cleaning, etc.), and the testing equipment itself will not produce
secondary pollution sources (such as debris, fine foam, etc.) to
the testing samples.
Ø.Enable and disable the system detection function
Name | Quantity | Unit |
Industiral Camera | 8 | Set |
Optical Lens | 8 | Pcs |
Strobe Light Source | 8 | Set |
Laser Beamer | 2 | Couple |
Cylinder | 1 | Pcs |
Industrial Power | 5 | Pcs |
Circuit Trigger Board | 1 | Pcs |
Inverter | 4 | Set |
Industrial Computer | 1 | Set |
Hd Touch Screen | 1 | Set |
Warning Light | 1 | Pcs |
Terminals/Relays | 1 | Set |
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
