In the beverage industry, as a high-end consumer product, red wine
is a volatile liquid, so we should pay more attention to its
packaging safety and packaging inspection to create a good
consumption environment for consumers, so that consumers can rest
assured when buying and drinking, while improving the company
Cultural awareness and brand awareness. As the last part of the
external processing of food, food packaging has the characteristic
that it cannot be eaten at will. Food packaging is the guarantee of
food safety, so the packaging process is the most important part of
food processing, and the qualification of the packaging is the key
to the success of the packaging.
System overview
The system transports the red wine bottle samples to the
predetermined station in a stable and orderly manner, and then
transmits the captured sample image to the high-performance GPU
processing software through the high-pixel industrial camera,
compares with the standardized sample and distinguishes the
defective product and the good product, and controls the
corresponding pneumatic components to reject defective products.
The software sets the comparison standard for the samples, and
automatically record the characteristics of historical test
samples, operators can control the comparison precision and choose
the precision standard that best suits themselves, thereby
controlling the defect rate.
The detection performance is as follows:
-Detection of the bottom of the outside of the bottle (1 set of
camera): detect whether there are holes, black spots, stains, and
other defects.
-Detection of the bottom of the inside of the bottle (1 set of
camera): detect whether there are black spots, stains, foreign
objects and other defects.
-Bottle mouth detection (1 set of camera): detect whether there are
deformation, lack of material, overlap, burrs, black spots, stains,
and other defects, to ensure that the bottle mouth is intact.
-Bottle body detection (8 sets of camera): inspect all appearances
for defects such as black spots, stains, impurities and damage,
holes, and serious uneven thickness.
-Detection speed: 200-220 pcs/min
-Detection accuracy: 0.2mm
-Precision: 99%
-Detection range: The entire bottle, including the inner and outer
bottoms, and the area of the bottle mouth.
This plan is described from the following aspects: mechanical part,
hardware part, and software part. The overall operation of the
system is as follows:
System composition
--Mechanical part
The import and export of the conveyor belt of this equipment can be
connected with the customer's on-site conveyor line. The
transmission part is the core component of the system, which
carries all the transmission devices and electronic hardware
(industrial cameras, light sources, industrial computers, touch
screens, electrical cabinet, etc.) . The transmission part adopts
advanced separation technology and vacuum adsorption technology to
ensure that the electronic system captures images quickly and
accurately. After the detection is over, the equipment adds the
function of counting the detection products.
--Hardware part
This detection system uses 11 high-pixel industrial cameras and
supporting industrial lenses, with 3 sets of high-brightness
stroboscopic light sources, which can truly achieve 360-degree
detection of the bottle body.
The overall logic control of the system is realized by a
single-chip microcomputer, and the specific functions include:
-Trigger the camera to take pictures
-Trigger light source strobe
-Trigger solenoid ejector blow to eliminate waste
-Control the belt speed
-Emergency handling in the case of material jams in system
-Trigger the warning light signal
--Software part
The software is the general control platform of the equipment, and
the specific functions are as follows:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save
and recall.
-Camera image calibration function
-The system displays real-time production information
(qualification rate, total production, speed, etc.), historical
production information browsing, export and save functions.
-Permission management based on the login account (such as general
operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air
valve blow time, and the adjustment of the alarm signal)
-Additional functions that Party A needs to add
| System operating parameters |
| Dimensions | 2.4×1.0×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
| Sample diameter | 10mm-120mm | Sample height | 20mm-200mm |
Product configuration details
Mechanical part
| Name | Quantity | Unit |
| Motor | 4 | pcs |
| Coupling | 4 | pcs |
| Bearing seat | 8 | pcs |
| Belt | 4 | pcs |
| Transmission Parts | 1 | set |
| Frame | 1 | set |
| Rocker | 1 | set |
| Whirlpool pump | 1 | set |
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing
Keye detection system. The details are as follows:
The protection of packaging for products is the most basic and
principled function of packaging design. The other functions of the
packaging design can only continue to be designed on the premise
that the protection function is realized. The protection function
means to protect the contents from external impact and prevent
damage or deterioration of the contents caused by light, moisture,
etc. The structure and material of the packaging are directly
related to the protective function of the packaging.
Our advantages
