AOI Equipment Manufacturer Efficient Automated Inspection Solutions
for Plastic Bottles
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries. The company
was established in 2011, it has a high-level R&D team from top
domestic optical research institutes and a core doctoral team from
the USTC, covering the entire technology chain of optics,
electrics, mechanics, algorithm and software. Our products can be
applied in beverage, pharmacy, dairy, wine, textile, new energy,
agriculture and other packaging industries.
Detection principle
The system transports the Cola bottles to the predetermined station
in a stable and orderly manner, and then transmits the captured
sample image to the image processing software through the
high-pixel industrial camera, compares with the standardized sample
and distinguishes the defective product and the good product, and
controls the corresponding pneumatic components to reject defective
products and collect qualified products.
The software sets the comparison standard for the samples,
operators can control the comparison precision and choose the
precision standard that best suits themselves, thereby controlling
the defect rate and greatly reduce costs.
Detection details
Our design plan uses 11 sets of high-pixel industrial cameras and
high-performance stroboscopic light sources to carry out
comprehensive detection for bottle mouth, bottle bottom and bottle
body defects. The whole set of detection equipment includes
mechanical parts, visual electronic hardware and detection systems.
The software, the entrance and exit of the detection machine can be
integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of
operation, and the unqualified products can be automatically rejected.
| System operating parameters |
| Dimensions | 2.3×0.85×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Advantages of system
1. The detection rate is high, the yield rate is increased to more
than 99.9%, and the material waste is reduced;
2. All-round inspection, the bottle bottom, bottle surface and
bottle shoulder can be inspected inside and outside;
3. Unmanned online detection, no contact with materials, no
secondary pollution;
4. The software operation is modular, easy to learn and easy to
use;
5. Applicable to the appearance defect detection of various plastic
bottles: water and beverage bottles, dairy bottles, medicine
bottles, daily chemical bottles, etc.;
6. Visual remote online monitoring and remote debugging can be
realized, and production data can be learned, collected and
analyzed in real time;
7. The data can be counted, and the data information can be fed
back to the intelligent manufacturing industry 4.0 information
system to improve the production process and optimize the
production process.
The detection standards
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% |
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | Qualified product 99.5% |
| Hole | ≥1mm | Qualified product 99.5% |
After - sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.
During the epidemic or due to special reasons, when after-sales
engineers are unable to reach the site, the service center can
remotely adjust customer equipment for troubleshooting and
technical consultation.
