Electronic component
| Item | Qty | Units |
| Camera with 1.3 million pixel | 5 | set |
| Camera lens | 5 | pcs |
| Brightness strobe light | 5 | set |
| Laser beamer | 2 | pair |
| Power supply | 1 | pcs |
| Circuit trigger board | 1 | piece |
| Inverter | 2 | set |
| Industrial computer | 1 | set |
| Touch screen | 1 | set |
| Pneumatic components | 1 | set |
| Alarm light | 1 | pcs |
| Terminal/relay | 1 | set |
| Electric wires | Several | root |
Inspection system description :
The system integrates mechanical mechanism, high-brightness strobe
light source, high-resolution industrial camera and
high-performance GPU processing platform, defective product
rejection and counting device. The normal detection speed is 18,000
pieces per hour. The entrance and exit of the detection machine can
be based on the actual scene. , Integrated with the conveyor line,
the equipment can realize all-weather operation, which greatly
improves production efficiency and saves costs. The software will
open the sample comparison standard, and the production personnel
on the customer site can control the comparison accuracy and choose
the accuracy standard most suitable for their own production
conditions, thereby controlling the defect rate.
Function of the inspection software
- Turn on & turn off the inspection function.
- Adjust the index parameter and accuracy.
- Template sampling and storage, sample detection information storage
and recall.
- Calibrate the camera image.
- System real-time production information (qualified rate, total
output, speed, etc.) display, historical production information
browsing, export and storage functions.
- Permission management based on login account.(For example, the general operation user disables the parameter
adjustment authority)
- Operate and adjust the mechanical part of the system.(If the transmission device is turned on, the alarm signal is
adjusted)
Note:
1,Detect the outer side of the bottle body, and design a set of
optical integrating cavity modules. 4 sets of industrial cameras
are used. The imaging does not interfere with each other. It can do
a comprehensive image analysis around the bottle body. Inspection
of bottle lip burrs and flashing defects.
2,For bottle lip inspection, a set of industrial cameras are
installed above the bottle and used with a ring-shaped visual light
source to detect black spots, injection incomplete, deformation,
burrs, and flashing defects on the bottle mouth.
3,The solution is for plastic bottles with a height of 40~60mm: To
be compatible with samples of other specifications, an operator
must be equipped on site to operate, adjust the top light source
and camera of the equipment when changing production, and adjust
the focal length of the top camera.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
