As a kind of health medicated wine, bitter wine is very popular
among consumers, and many manufacturers are keenly aware of the
market for this type of liquor. However, when the wine is produced
and put into the market, according to international and national
standards, the packaging needs to be detected. The bottle label,
quality certification, production batch number and other aspects of
the wine must be detected. For example, for label errors, products
with wrong batch numbers need to be removed in time, and the black
spots, stains, gaps, color differences, pores, and deformations of
the medicinal bottle itself must be detected.
However, in actual production, the efficiency of manual detection
for these small flaws is too low and the accuracy is not high. In
response to this type of situation, Keye Tech has used its own
years of market experience and has its own understanding and
technical system for the packaging inspection industry. It has
provided suitable detection solutions for thousands of companies.
If your company also needs packaging For testing needs, please
contact us and inform us of the samples to be detected.
Detection principle
The system transports the bottles to the predetermined station in a
stable and orderly manner, and then transmits the captured sample
image to the image processing software through the high-pixel
industrial camera, compares with the standardized sample and
distinguishes the defective product and the good product, and
controls the corresponding pneumatic components to reject defective
products and collect qualified products.
The software sets the comparison standard for the samples,
operators can control the comparison precision and choose the
precision standard that best suits themselves, thereby controlling
the defect rate and greatly reduce costs.
| System operating parameters |
| Dimensions | 2.3×0.85×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing
Keye detection system. The details are as follows:
Black spots or impurities in all positions of the bottle.
The detection standards are as follows:
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% |
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | Qualified product 99.5% |
| Hole | ≥1mm | Qualified product 99.5% |
- The counting function can be performed after detecting the finished
product, and the counting accuracy is 100%.
- Detection equipment requires regular maintenance cleaning (camera
cleaning, etc.) during use, the equipment itself does not produce
sources of secondary contamination (such as debris, fine foam,
etc.).
Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save
and recall.
-Camera image calibration function
-The system displays real-time production information
(qualification rate, total production, speed, etc.), historical
production information browsing, export and save functions.
-Permission management based on the login account (such as general
operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air
valve blow time, and the adjustment of the alarm signal)
Product configuration details
1. Mechanical part
| Name | Quantity | Unit |
| Gear | Several | pcs |
| Bearing | Several | pcs |
| Motor | 4 | pcs |
| Belt | 4 | pcs |
| Transmission Parts | 1 | set |
| Sheet metal parts | 1 | set |
| Rocker | 1 | set |
| Plexiglass | 1 | set |
2. Electronic component part:
| Name | Quantity | Unit |
| 1.3 million pixel camera | 11 | pcs |
| camera lens | 11 | pcs |
| Stroboscopic flash source | 3 | pcs |
| Laser beamer | 2 | pair |
| High-speed solenoid ejector | 2 | pcs |
| Industrial Power | 3 | pcs |
| Circuit trigger board | 1 | pcs |
| Frequency converter | 5 | pcs |
| Industrial computer | 1 | pcs |
| HD touch screen | 1 | pcs |
| Pneumatic Components | 1 | set |
| Warning light | 1 | pcs |
| Terminal/relay | 1 | set |
| Strong and weak wires | Several | pcs |
