Small-Scale Multi-Wire Diamond Wire Cutting Machine for Stone
This small-scale, stone-specific multi-wire diamond wire saw is a
specialized machine designed to meet the multi-wire slicing
needs of materials such as small-scale stone, gemstones, and
crystal. It is highly suitable for precision cutting operations
on small and medium-sized workpieces.
A core design feature of this equipment is its unique cutting
method where the workbench ascends while the diamond wire remains
stationary. This design helps improve the stability of the
cutting process. The machine is equipped with a full servo motor
system and a high-precision tension control system, which
together ensure extremely high operational accuracy and
reliability. The maximum operating speed of the diamond wire can
reach 1200 meters per minute, resulting in high cutting
efficiency and a significant boost in production capacity. The
cutting thickness range is typically between 5 millimeters and 50
millimeters, effectively meeting the cutting requirements for
stone, gemstones, and crystal, making it a highly cost-effective
cutting device.
Diamond Multi-Wire Cutting Machine Working Principle
The efficient cutting of this machine stems from the precise
collaboration of its mechanical components. The core principles can
be summarized as follows:
- Precise Wire Drive: The machine drives a looped diamond wire in high-speed
reciprocating motion via high-speed rotating wire-winding drums. To
ensure cutting stability and precision, the diamond wire is
maintained at a constant tension by tensioning wheels and is
accurately guided by guide wheels.
- Unique Feeding Method: Unlike some traditional cutting machines, this equipment adopts a
feeding mode where the workbench vertically ascends while the
diamond wire's position remains relatively fixed. This design helps
reduce vibration during the cutting process, resulting in smoother
cutting action.
- Efficient Abrasive Cutting: During cutting, the material fixed on the workbench continuously
approaches the high-speed moving diamond wire. The micro diamond
particles embedded in the wire contact the material's surface,
generating continuous abrasive action, thereby achieving precise
and smooth cuts. The entire cutting process is typically
automatically controlled by a CNC system, ensuring consistency and
accuracy of operation.
Diamond Multi-Wire Cutting Machine Features and Advantages
This equipment integrates numerous strengths, making it outstanding
in the field of precision cutting:
| Feature/Advantage | Description |
| Strong Specialization | Specifically designed for high-value materials with relatively high
hardness, such as nephrite jade, jadeite, and gemstones, ensuring
fine, low-loss processing of these valuable materials. |
| Efficient Multi-Wire Cutting | The use of multi-wire cutting technology allows simultaneous
slicing of a single raw material block into multiple pieces,
greatly enhancing production efficiency, especially suitable for
batch production of small-specification products. |
| Handles Large-Sized Raw Materials | Although the overall machine falls into the small-scale category,
its design allows for processing relatively large-sized raw
materials, expanding its application range. |
| High Cutting Precision | Benefiting from the full servo motor system and stable tension
control, the machine achieves high-precision cutting (e.g., cutting
accuracy can reach 0.01mm), with a small kerf loss and smooth cuts,
effectively improving the yield rate of usable material. |
| High Degree of Automation | With a high level of automation from feed speed to tension control,
the machine reduces operational difficulty and dependence on
operator skill, while ensuring consistent product quality. |
Diamond Multi-Wire Cutting Machine Application Fields
This equipment is widely used in the following areas, where
processed materials are often made into various high-end products:
- Jewelry and Craft Processing: Used for precise slicing and shaping of raw materials like
Hetian jade, jadeite, opal, and gemstones. This is a crucial
preliminary step in creating jewelry such as pendants, gem
settings, bracelets, as well as carved artifacts.
- Precision Instruments and Scientific Research: Suitable for cutting materials like crystal and synthetic
sapphire crystals. These materials are often used in
manufacturing high-tech products such as optical instruments and
semiconductor substrates.
- High-End Decorative Material Manufacturing: Used for precision cutting of natural stones like marble and
granite to produce ultra-thin slabs, mosaics, special-shaped
decorative strips, and other high-end architectural decorative
materials.
Diamond Multi-Wire Cutting Machine Technical Specification
| Parameter Name | Value/Specification |
| Maximum workpiece size | Φ730×450 mm |
| Main roller coating diameter | Φ240×450 mm (Four main rollers) |
| Wire running speed | 1200 (MAX) m/min |
| Diamond wire diameter | 0.25–0.55 mm |
| Line storage capacity of supply wheel | 15 km |
| Cutting thickness range | 5–450 mm |
| Cutting accuracy | 0.01 mm |
| Vertical lifting stroke of workstation | 800 mm |
| Cutting method | The workbench ascends, and the diamond wire remains stationary |
| Cutting feed speed | 0.01–10 mm/min |
| Water tank | 100 L |
| Cutting fluid | Anti rust high-efficiency cutting fluid |
| Maximum cutting tension | 100 N (Set minimum unit 0.1 N) |
| cutting depth | 450 mm |
| Workbenches | 1 |
| Power supply | Three phase five wire AC380V/50Hz |
| Total power of machine tool | ≤38 kW |
| Main motor | 7.5 × 2 kW |
| Wiring motor | 1 × 2 kW |
| Rising and falling motor | 1 × 2 kW |
| Tension control motor | 2.3 × 2 kW |
| Wire release and collection motor | 5.5 × 2 kW |
| External dimensions, excluding rocker arm box | 2606 × 1790 × 2542 mm |
| External dimensions, including rocker arm box | 2606 × 2409 × 2542 mm |
| Machine weight | 4500 kg |
Diamond Multi-Wire Cutting Machine Q&A
1. Q: What materials is a small stone-specific multi-wire diamond
saw designed for?
A: It is specifically designed for cutting small-scale
stone, gemstones, jade, and crystal materials, offering fine,
low-loss processing for these valuable items.
2. Q: What is the main advantage of using a multi-wire diamond
saw?
A: Its primary advantage is high efficiency, as it can
slice a single raw material block into multiple pieces
simultaneously, greatly boosting production capacity and material
utilization.
Tags: #Small-Scale Multi-Wire Diamond Wire Cutting Machine,
#Customized, #Stone, #Nephrite jade, jadeite, gemstones materials
