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Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

Name: Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	BBM
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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Product Details
Company Profile

Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

1. Overview

1.1 Production Line

This roll forming line is designed for pallet racking manufacturers, warehouse equipment suppliers, and storage solution providers. It delivers high precision box beams with strong load capacity, torsion resistance, and consistent quality, making it ideal for medium to heavy-duty storage applications.

Guide

Form

Seam

1.2 Profile
The box beam profile is formed from cold-rolled steel, thickness 1.5-2.5 mm per sheet. It features a closed rectangular section created by lock seam, offering superior bending and torsion resistance. Widely applied in pallet racking and industrial shelving, it ensures reliable load-bearing and reduced deflection for medium to heavy storage systems.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process

Flow Chart:

Decoiler → Roll Forming (C1) → Roll Forming (C2) → Hydraulic Cutter → Lock Seam Machine → Straightener

Process:

Steel coils are decoiled and guided into two roll forming stages to shape symmetrical C profiles. A hydraulic cutter ensures precise length cutting. The lock seam machine firmly closes the two C profiles into a box beam, while the straightener guarantees perfect alignment and surface finish for pallet racking use.

1.4 Key Focus
Dual wall-plate roll former ensures high stability and long lifespan.
Chain-driven forming provides flexibility for different box beam heights.
Hydraulic lock seam secures stronger joints and torsion resistance.
Suitable for heavy-duty pallet racking with minimal deflection.
High precision forming for consistent quality and easy rack assembly.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
Decoiler	Holds steel coil for continuous feeding
Decoiler	Ensures smooth unwinding to prevent material tension
Roll former (C1)	Shapes first half of C profile with precision
	Stable forming due to dual wall-plate design
	Shapes second C profile, adjustable for height
	Chain-driven system for easy maintenance
Hydraulic cutter	Cuts profiles to length with high accuracy
Hydraulic cutter	Clean edges suitable for lock seam joining
Lock seam machine	Joins two C profiles into closed box beam
Lock seam machine	Provides torsion resistance and beam rigidity
Run-out Table	Facilitates smooth product exit and temporary storage
Run-out Table	Designed for integration with auto stacking systems

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Seaming Machine	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This production line can be customized for different box beam sizes, including variable heights and widths. Options include automatic punching units for step beams, servo flying shear for high-speed cutting, quick-change cassette system for profile adjustments, and upgraded hydraulic lock seam systems for heavy load requirements.

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Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

industrial metal shelf rack

heavy duty beam box storage

roll forming machine with warranty

Industrial Stacking Heavy Duty Beam Box Storage Metal Shelf Rack Roll Forming Machine

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