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High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

Name: High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 55Kw Motor Power
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	RT
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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Product Details
Company Profile

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

1. Overview

1.1 Production Line
This roll forming production line serves industrial storage manufacturers, offering high-speed, precise, and integrated bracing profile fabrication, improving installation efficiency, reducing labor, and ensuring consistent quality for modular shelving and warehouse rack systems.

1.2 Profile
The rack cross bracing profile is made of cold-rolled steel, 1.5–2.5mm thick, C-shaped, with integrated punched holes. It provides structural reinforcement for rack uprights, ensures accurate installation, and suits warehouses, industrial shelving, and modular storage systems.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Out Table

Process:

Steel coils are decoiled and guided precisely into a chain-driven roll former with safety cover, shaping the metal into traditional roof tile profiles. Hydraulic punching creates drainage and decorative holes, followed by hydraulic cutting to precise lengths, ensuring quality and efficiency.

1.4 Key Focus
Key focus includes robust chain-driven roll former with protective chain cover for enhanced safety, precise hydraulic punching for functional perforations, and accurate hydraulic cutting for clean edges. The line integrates an efficient 7T decoiler and automated stacking, boosting productivity while maintaining high product quality and operator safety.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
Hydraulic Decoiler	Supports medium thickness steel coils up to 7 tons
	Hydraulic tension control ensures smooth material feeding
Guiding Device	Precisely aligns steel strip for accurate forming
	Adjustable to accommodate different coil widths
Roll Former	Chain-driven for durable, stable forming
	Chain cover protects operators and prolongs chain life
Hydraulic Punching	Custom molds for precise perforations
	Hydraulic pressure offers consistent punching quality
Hydraulic Cutter	Provides clean, accurate cuts to length
	Hydraulic system reduces noise and vibration
Run-out Table	Facilitates smooth product exit and temporary storage
	Designed for integration with auto stacking systems

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

We offer tailored configurations for this traditional roof tile profile line, including adjustable hydraulic punch molds for varied hole patterns, customizable roll former tooling for different tile shapes, and flexible stacking solutions to match production speed and space requirements, ensuring optimal performance for your specific roofing product needs.

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High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

hydraulic rack roll forming machine

cross bracing roll forming machine

flying cut rack forming machine

High Efficiency Rack Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power

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