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High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

Name: High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 55Kw Motor
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	RCB
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

1. Overview

1.1 Production Line

This roll forming production line targets industrial storage and warehouse manufacturers. It efficiently produces high-precision C cross bracing, combining chain-driven roll forming, hydraulic punching, and cutting. Advantages include stable operation, high safety, flexible production, and compatibility with multiple steel grades and thicknesses, ideal for export and industrial applications.

Hydraulic Decoiler

Guide

Roll Forming

1.2 Profile
The C cross bracing profile is made from 1.5–2.5mm galvanized or coated steel. Its C-shaped cross section ensures high rigidity. Pre-punched mounting holes facilitate assembly. Widely used in warehouse racks, shelving systems, and industrial storage frames. Features include precise dimensions, consistent quality, customizable length, and compatibility with chain-driven roll forming production lines.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker

Process: Steel coils are fed through a hydraulic decoiler and guided into the roll former. The chain-driven roll former shapes the C profile with high precision. Hydraulic punching creates pre-drilled mounting holes. The hydraulic cutter trims each profile to length. The finished C cross bracing is collected neatly on the out table.

1.4 Key Focus
Chain-driven roll former ensures precise, continuous shaping with minimal maintenance.
Covered chain enhances operator safety and protects drive components.
Hydraulic punching delivers accurate mounting holes, suitable for assembly.
Hydraulic cutter provides clean, deformation-free cuts.
Optimized for high efficiency, consistent quality, and flexible steel thickness adaptation.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
3T Hydraulic Decoiler	Stable coil feeding for 1.2–2.5mm steel, reduces material twist
	Supports medium-heavy steel coils, improves safety with pressure arm
Guide	Ensures steel alignment into roll former, prevents edge deviation
	Improves final profile precision and reduces scrap rate
Roll Former	Chain-driven, wall panel structure, provides high rigidity and precision
	Covered chain protects operator and reduces maintenance
Hydraulic Punch	Creates bottom mounting holes with high accuracy
	Adjustable for different hole spacing and diameters
	Provides clean, deformation-free cuts for consistent lengths
	High-speed operation, synchronized with forming line
Out Table	Collects finished profiles neatly, reduces manual handling
	Prepares material for packaging or stacking efficiently

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This production line can be customized for the C cross bracing profile: adjust hydraulic punch positions for different hole patterns, modify roll former tooling for alternative C dimensions, choose varying steel thicknesses (1.5–2.5mm), and integrate automated out table or stacking solutions to meet specific production volume or client requirements.

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High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

hydraulic punching roll forming machine

C bracing profile production line

rack roll forming machine with warranty

High Precision Hydraulic Punching Roll Forming Machine for C Bracing with 18 Stations and 5.5Kw Motor

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