Automatic Sorting Tilt Tray Sorter Enhanced Work Efficiency
The Tilt Tray Sorter developed by Realkey is a practical and
economical device designed to efficiently handle the sorting of
small and medium-sized packages. This advanced sorting solution is
tailored to meet the needs of a variety of industries.
The tilt tray sorter includes essential components such as tray
carriers, conveying systems, tilting mechanisms, identification
systems, control units, and track frames, all functioning together
through horizontal continuous conveying. Items are placed on trays
that sit atop motorized carts, which navigate along the designated
track. When the carts reach the sorting point, the tilting
mechanism activates, allowing the items to slide off the trays
seamlessly.
This sorter is notable for its versatility, capable of managing a
wide range of items, from parcels and boxes to envelopes and even
cylindrical or spherical products that are difficult to sort with
traditional machines.
Realkey's tilt tray sorter can achieve a processing capacity of
about 7,200 to 10,800 items per hour, depending on the model,
effectively catering to the high-efficiency sorting requirements of
various sectors, including postal services, courier operations,
e-commerce, fashion distribution, and fresh produce handling.
Technical Parameters
| Equipment Model | TTS-500SP | TTS-500DE |
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals,
etc. |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm | MAX:400*400*500mm |
| MIN:50*50*2mm | MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.90% |
| Manual/Automatic Supply |
| Supply Options | Single-sided/Double-sided |
| Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s |
| Automatic Supply: 1.0-2.0m/s |
| Configured according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes) | Elliptical Width: 3.2m (excluding chutes) |
| Elliptical Length: To be confirmed according to the scheme | Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | ＜72dB(A) |
Application
The tilt tray sorter is widely adopted in various scenarios that
require automated sorting of items. Its applications span across
postal services, express delivery, e-commerce, apparel, books and
periodicals, daily essentials, fresh produce, pharmaceuticals,
jewelry, and more. This sorter excels in handling very small,
lightweight items as well as irregularly shaped products that are
often challenging for other sorting systems, such as cross belt
sorters.
Tilt tray sorters are particularly effective in high-volume
consumer-facing distribution centers, facilitating the batch
selection and sorting of small products for specific orders. This
includes e-commerce merchandise, retail apparel, omnichannel
logistics, third-party logistics, store replenishment, and returns
processing. However, these sorters are not suited for fragile items
that cannot endure impacts. For such delicate items, the Realkey
series sorters are highly recommended.
Advantages
Heavy-Duty Tray Option
Our heavy-duty trays are specifically engineered for the demanding
conditions of postal and courier environments, able to withstand
significant weights. Each tray can accommodate loads of up to 15
kilograms.
Personalized Tray Design
Trays can be custom-designed based on the specific characteristics
of the items being sorted. For example, the V-shaped tray design is
ideal for securing cylindrical items that may roll. Whether dealing
with lightweight or irregularly shaped products, our tilt tray
sorter can efficiently handle them as long as they fit within the
tray.
Safety Design
Prioritizing safety and practicality is crucial for all our
customers. Our sorting solutions feature tray designs that
eliminate sharp edges and include thoughtfully designed protective
devices to ensure the safety of sorting operators.
Reliability
With 17 years of experience in logistics conveyance and automated
sorting, Realkey offers a unique capability to assist clients in
developing effective sorting solutions. Our products are known for
their durability and reliability, establishing us as a trusted
partner in the industry.
