Realkey Tilt Tray Sorter Flexible & High-Speed Sorting For Small To
Medium Items
The Realkey Tilt Tray Sorter—also known as the Flip Tray Sorter—is
a smart, space-efficient solution built to handle high-throughput
sorting of small to medium-sized parcels. Engineered with a modular
design and customizable trays, it is ideal for businesses seeking
fast installation, reliable performance, and adaptability to
irregular items.
The system features motorized tray carriers running along a guided
track. Items are placed on trays and transported via continuous
horizontal movement. Once the designated sorting destination is
reached, the tilting mechanism activates, smoothly sliding items
into the correct chute or bin with precision and minimal impact.
Sorting Speed to Match Demand
Throughput: 7,200 – 10,800 items/hour
Sorting Method: Side-tilt ejection via motorized trays
Ideal for: Small parcels, boxes, padded envelopes, literature, and
cylindrical or spherical goods
Not suitable for: Fragile items requiring impact-free handling
This system is widely used in postal services, express logistics,
e-commerce fulfillment, fashion distribution, fresh produce, and
pharmaceuticals, where speed and item diversity are essential.
Technical Parameters
| Equipment Model | TTS-500SP | TTS-500DE |
|---|
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals,
etc. |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm
MIN:50*50*2mm | MAX:400*400*500mm
MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.90% |
| Supply Options | Manual/Automatic Supply
Single-sided/Double-sided
Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s
Automatic Supply: 1.0-2.0m/s
Configured according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme | Elliptical Width: 3.2m (excluding chutes)
Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | ＜72dB(A) |
Application Scenarios
Postal, Express & Courier Services
Optimized for sorting envelopes, parcels, magazines, and small
packages in bulk, the tilt tray sorter increases throughput in
regional hubs and transfer stations while reducing reliance on
manual labor.
E-Commerce & Retail Distribution
Perfect for batch picking and returns sorting, especially in
omnichannel logistics, 3PL centers, and retail replenishment hubs,
the system efficiently manages varied and lightweight SKUs in high
volumes.
Apparel, Jewelry & Pharmaceuticals
From sorting rolled garments to boxed skincare and small
accessories, the tilt tray sorter’s precision and flexibility make
it a go-to solution for high-accuracy sectors.
Key Advantages
Heavy-Duty, High-Capacity Trays
Built to withstand demanding operations, each tray supports up to
15 kg and ensures reliable performance during continuous operation.
Customizable Tray Design
Trays are custom-tailored to match your products—such as V-shaped
trays for cylindrical goods—ensuring items stay in place and avoid
rolling or shifting during transit.
Safety-First Engineering
Realkey places priority on operator safety with tray designs free
of sharp edges and integrated protective features that prevent
workplace accidents during high-speed operation.
Smart System Integration
Combine the tilt tray sorter with barcode readers, vision
inspection, or warehouse control systems (WCS) to enable real-time
monitoring, dynamic sorting rules, and data-driven performance
tracking.
Proven Durability & Service Support
Backed by 18 years of expertise in logistics automation, Realkey
systems are known for reliability, longevity, and responsive
after-sales service, making us a trusted partner across global
industries.
Streamline Your Small Parcel Sorting Today
Whether you're optimizing a mail center or scaling a high-volume
fulfillment warehouse, the Realkey Tilt Tray Sorter offers a
cost-effective, customizable, and scalable solution to meet modern
sorting demands.
Contact Realkey now to discuss a tailored sorting system for your
facility.
