Realkey Cross Belt Sorter Intelligent Recognition & Fully Automated
Sorting
Realkey's Cross Belt Sorter (Realkey-CBS) is a cutting-edge
solution engineered for high-speed, intelligent sorting of parcels,
cartons, and diverse package types. Featuring advanced recognition
algorithms and a highly automated architecture, it’s built to meet
the demands of modern logistics operations requiring precision,
speed, and adaptability.
The system is composed of motorized carts, cart-mounted conveyor
belts, and a continuous track system that guides items to their
correct destinations. The name "Cross Belt" comes from the
perpendicular movement between the cart and the belts. As carts
reach designated chutes, the system activates the belts to gently
and accurately discharge items.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter(CBS - 600C) | Linear Cross Belt Sorter |
| Model | CBS - 600C | CBS - 500L | CBS - 300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22000 pieces per hour | 6000 pieces per hour | 8000 pieces per hour |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700*600*500mm; MIN: 150*150*8mm |
| Scanning Method | Top scan / Three - phase five - sided scan / Six - sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB (A) |
Applications Across Industries
Postal & Express Delivery
An essential system in regional distribution centers and large
transfer hubs. Realkey’s cross belt sorters help reduce labor
intensity, increase speed, and enhance accuracy, especially where
linear layouts are favored for their footprint efficiency.
E-Commerce & Cross-Border Logistics
Ideal for handling massive surges during shopping seasons, our
systems adapt to the fast-changing demands of:
Apparel & Footwear
Baby & Maternity Products
Tobacco & FMCG
Grocery & Supermarkets
Pharmaceutical Logistics
Key Advantages
Intelligent Vision Inspection
Optional vision systems allow real-time monitoring of every cart in
operation. Carts with detected faults are automatically isolated,
preventing circulation errors and avoiding breakdowns in downstream
systems. (Requires integration with automated feeding stations.)
Dual-Cart Linkage for Large Parcels
Using Realkey’s intelligent recognition software, the system
dynamically assigns one cart to small parcels and two carts for
large or long items (up to 1.2 meters), maintaining high efficiency
without extra operational cost.
Automated Maintenance Routing
When faults occur, carts can automatically reroute to designated
maintenance stations, reducing downtime and eliminating the need
for manual tracking.
AI-Based Sorting Accuracy
Thanks to Realkey’s proprietary recognition technology, the system
can adapt to irregular items, mixed loads, and complex sorting
logic—ideal for multi-SKU environments.
Proven Reliability
With 18 years of expertise in logistics equipment manufacturing and
system integration, Realkey products are engineered for robust
operation, low maintenance, and long-term ROI. Our solutions are
trusted by leading logistics, e-commerce, and 3PL partners across
the globe.
Automation That Thinks Ahead
From parcel hubs to fashion warehouses and beyond, the Realkey
Cross Belt Sorter offers a future-ready foundation for smart
logistics. With intelligent detection, automated rerouting, and
flexible sorting capacities, it's more than just equipment—it's
your competitive advantage in automation.
Contact Realkey today to explore how our intelligent cross belt
sorting system can transform your operations.
