Regional Distribution Centers Cross Belt Sorter Lower Operational
Costs
The Realkey Cross Belt Sorter represents a state-of-the-art
solution for efficiently handling various items, including parcels
and cartons. This sophisticated system integrates key components
such as tracks, carts, cart belts, recognition systems, and
communication technologies. The carts are arranged in a continuous
chain along the track, moving parallel to create a mainline that
intersects with the cart belts, giving rise to the term "Cross Belt
Sorter." Items can be loaded onto the cart belts either manually or
automatically. As the carts approach designated sorting stations,
the control system activates the belts to ensure precise sorting.
Available in two configurations—circular and linear—cross belt
sorters are designed for high performance. Circular models can
achieve sorting speeds of up to 2 meters per second, managing as
many as 22,000 items per hour. Linear configurations, which operate
in a straight line, can reach speeds of up to 1.5 meters per second
and process up to 8,000 items per hour. These systems are widely
adopted in industries that require high throughput and multiple
sorting directions, including express delivery, e-commerce,
apparel, food services, cosmetics, airports, and pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Application
Postal and Express Delivery
Cross belt sorting machines are extensively utilized in regional
distribution centers, transfer stations, and medium to large
branches of postal and express delivery companies. These facilities
handle significant sorting volumes and require automated solutions
for efficient operations. With increasing sorting demands and
rising labor costs, cross belt sorters—particularly linear
models—have become favored for their compact and flexible designs.
E-Commerce and Global Trade
The rapid expansion of e-commerce has resulted in a dramatic
increase in parcel volumes during peak shopping seasons. Cross belt
sorting machines provide effective sorting solutions that meet the
diverse needs of various markets during these critical times. They
find applications in industries such as tobacco, fashion, maternity
products, supermarkets, and pharmaceuticals.
Advantages
Intelligent Vision Systems
REALKEY cross belt sorting machines can be equipped with advanced
vision inspection technology to meet specific user requirements.
This capability allows for real-time monitoring and fault detection
of each operational cart. Carts experiencing issues are isolated to
prevent further parcel circulation, and timely alerts are sent to
users, reducing operational disruptions (requires automatic feeding
stations).
Enhanced Cart Linkage Technology
Leveraging REALKEY's advanced recognition systems and programming
algorithms, the sorter enables the simultaneous transport of
smaller parcels with a single cart, while larger parcels are sorted
using two carts. This feature supports handling items up to 1.2
meters long without sacrificing efficiency or incurring additional
costs, greatly broadening the equipment's application range.
Automated Maintenance Management
Through the operating interface, users can issue maintenance
commands for specific carts, allowing those carts to autonomously
navigate to designated maintenance stations. This automation
reduces the need for manual oversight and significantly improves
maintenance efficiency.
Proven Durability
With 17 years of experience in the logistics and automated sorting
industry, REALKEY provides unmatched expertise in developing
tailored sorting solutions. Our products are renowned for their
robustness and reliability, establishing us as a trusted partner
for all sorting needs.
