Realkey Cross Belt Sorter Automated Sorting for Fast Accurate Order
Fulfillment
The Realkey-CBS Cross Belt Sorter is a high-efficiency automated
solution engineered to streamline order processing and accelerate
the sorting of parcels, cartons, and various package types. Built
for versatility and precision, the system integrates cutting-edge
recognition technology and automated control systems to meet the
rigorous demands of modern logistics.
Using a network of interconnected motorized carts and cart-mounted
conveyor belts, items are loaded onto the system either manually or
via auto-feeding. As each cart reaches its designated drop-off
point, the cross belt activates to gently and accurately discharge
the item—ensuring fast and fault-free sorting at scale.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
|---|
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700×600×500mm
MIN: 150×150×8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) |
Industry Applications
Postal & Express Delivery
Trusted by regional distribution centers, transfer hubs, and major
postal branches, REALKEY-CBS reduces labor intensity while
delivering the speed and consistency required for large-scale
sorting tasks.
E-Commerce & Cross-Border Trade
In peak seasons when parcel volumes surge, this sorter ensures
continuous, accurate processing across a broad array of
industries—apparel, FMCG, maternity products, pharmaceuticals,
cosmetics, and more.
System Advantages
Smart Vision Inspection
Equipped with real-time monitoring and fault detection, carts with
issues are automatically isolated to prevent disruptions—keeping
your operation smooth and uninterrupted. (Requires auto-feeding
integration.)
Dual-Cart Linkage for Large Parcels
REALKEY's intelligent control logic allows simultaneous sorting of
small parcels with one cart and long items (up to 1.2 meters) with
two carts, all without compromising speed or throughput.
Auto Maintenance Routing
Issue a maintenance command through the user interface, and faulty
carts will automatically reroute to the maintenance
station—eliminating manual tracking and minimizing downtime.
Advanced Automation for Streamlined Workflow
From parcel induction to final dispatch, REALKEY-CBS integrates
seamlessly with your WMS or ERP system, enabling data-driven
control over your sorting infrastructure.
Built on Reliability
With 18 years of experience in logistics and automated sorting,
REALKEY is trusted worldwide for providing dependable, scalable,
and customizable solutions that grow with your business.
Optimize Every Second of Your Sorting Process
Whether you're processing 8,000 or 22,000 items per hour, the
REALKEY Cross Belt Sorter empowers your facility to scale smarter,
process faster, and sort more accurately—all while reducing manual
labor and error rates.
Contact REALKEY now for a customized system consultation and
discover how automation can transform your logistics performance.
